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ITP

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khansiphan7
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© © All Rights Reserved
Available Formats
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K Raheja Corp Services Pvt.

Ltd
Inspection Test Plan - Concrete Raw Material
ITP - C - 01 - Cement Date - 25.1.22
Document No ITP - 1.1 Revision 2
Sampling Method/
Sr. No Tests Parameter Norms Frequency Testing Location Testing Method Responsibility Reference Document Format Remark
Criteria
Chemical Requirements: 1) Q.A Engineer to
review the
1.Magnesia (% by mass) Max 6% manufacturer's test
1) Contractors
certificate on receipt
Third party representative should Third party test
2.Sulfuric Anhydride (% by mass) 3.5 Max a) Once per source/Brand of materials/ test to be
laboratory / get it checked & IS 269 - 2015 report /
1 Chemical Requirements b)Once in Six month IS 4032:1985 IS 3535 conducted at external
Manufacturer reviewed by KRC. 2) Manufacturers
3.Total loss on Ignition (% by mass) Max 4% c) MTC with each lot received at site approved lab.
laboratory KRC for inhouse RMC test report
2) Norms are given
plant.
4.Insoluble Residue (% by mass) Max 5% only for OPC 53 grade
cement. For other
5.Chloride (%) Max 0.1% cements refer IS 269
Physical Requirements: Third party
1. Fineness (by Sieve) (90 Mic passing)/ By Blaire air
10%Max IS 4031(Part 1):1996 1) Q.A Engineer to
permeability method
2/
review the
Fineness (Specific Surface) 225 m kg IS 4031(Part 2):1999 ) Contractors manufacturer's test
2. Normal Consistency As applicable IS 4031(Part 4):1988 representative should certificate on receipt
3. Setting Time (Minutes) a) Once per source/Brand Third party Third party test
get it checked & of materials/ test to
I) Initial 30 minutes Min b)Once in Six month laboratory/ IS 4031(Part 5):1988 IS 269 - 2015 report /
2 Physical Test: reviewed by KRC 2) To IS 3535 be conducted at
ii) Final 600 minutes Max c) MTC with each lot received at site Manufacturer Manufacturers
be done by KRC for external approved
4.Soundness laboratory test report
IS 4031(Part 3):1988 Inhouse Batching lab.
I) Le Chat Expansion unaerated 10.0mm max
plant. 2) Norms are given
5) Compressive Strength
only for OPC 53 grade
I) 72+1 Hours 27 N/mm2 IS 4031(Part 6):1988 cement. For other
ii) 168+2 Hours 37 N/mm2
cements refer IS 269
iii) 672+4 Hours 53 N/mm2
The permissible
i) Cement should not
tolarance on the mass
1.Age be older than 12
On field, Every 1) Contractor & KRC of cement supplied in
weeks.
Truck Load for representative 2) bags shall be -2kg per
3 Field Test Every Truck Load for bags cement. bags cement. IS 269 KRC representative IS 3535 IS 269 MIR 50Kg bas (i.e. 4% per
One Bulker per for Inhouse Batching bag) with an orverall
ii) No lumps should be brand. Plant. tolarance of 0.5% per
2.Visual Inspection
present wagon load upto 25
tones .

K Raheja Corp Services Pvt. Ltd


Inspection Test Plan - Concrete Raw Material
ITP - C - 01 - Fine Aggregates Date - 25.1.22
Document No ITP 1.2 Revision 2
Sampling Method/
Sr. No Tests Parameter Norms Frequency Testing Location Testing Method Responsibility Reference Document Format Remark
Criteria
Deletarious Material Max 2% by wt IS 2386- part II
average loss of weight
after 5 cycles shall not
exceed the 10 percent
Sample should collect
when tested with a) Per source. Test to be
from 450mm below
Soundness of agreegates sodium sulphate b) Every Six month interval after the IS 2386- part V Third party test conducted at
1 Chemical Test External lab KRC Represenatative the top surface from IS-383
and 15 percent when start of the project. report External
ten places from stack
tested with Lab
yard.
magnesium slllphate
tested
Petrography shall be done once per source As per requirement IS 2386- part VIII
Alkali agrreagte reaction Non reactive IS 2386- part VII
As per IS: 383 table no
Size & Grading IS 2386 part-I
9 Sample should collect Test to be
Deleterious materials As per IS: 383 a) Per source. IS 2386 part-II
Physical from 450mm below conducted at
As per Table no 3 b) Every Six month interval after the Third party Third party test
2 Test Specific Gravity IS 2386 part-III KRC Represenatative the top surface from IS-383 R.M.C. Plant /Site lab
Min. 2.1 to 3.2 start of the project. laboratory report/
ten places from stack External
Water absorption Value Max 5% IS 2386 part-III
yard. Approved Lab
Material finer than 75micron ( in crushed sand) Max 15% IS 2386 part-II
IS 2386 part-II
on the basis of visual observation if
aggregates found to be of poor quality
Test to be
then it should be tested otherwise
1)Grading IS 383-2016- Table 9 On field IS 2386 part-I KRC Represenatative IS 2430 IS-383 Field lab report conducted at
sampling should be carried out Weekly
3 Field Test Site QC Lab
per source from stock.

2) Silt content in case of river sand max 8% by volume for each truck load IS 2386 part-I
3) Water Absorption Max 5% Once in month IS 2386 part-I IS 2430 IS-383 Field lab report
4) Specific Gravity 2.1-3.0 Once in month IS 2386 part-I IS 2430 IS-383 Field lab report

K Raheja Corp Services Pvt. Ltd


Inspection Test Plan - Concrete Raw Material
ITP - C - 01 - Coarse Aggregates Date - 25.1.22
Document No ITP 1.3 Revision 2
Sampling Method/
Sr. No Tests Parameter Norms Frequency Testing Location Testing Method Responsibility Reference Document Format Remark
Criteria
Deleterious material Max. 2% IS 2386- part II
average loss of weight
after 5
cycles shall not
a) Per source. Sample should collect
exceed 12 percent Third party test
b) Every Six month interval after the from 450mm below
when tested with Third party KRC Representative report/ ELR Third party/ Test
1 Chemical Soundness of agreegates start of the project. IS 2386- part V the top surface from IS-383
sodium sulphate and laboratory for inhouse RMC Plant (External Lab
ten places at stock
18 percent when Report)
yard.
tested with
magnesium
sulphate
Alkali agrreagte reaction Non reactive IS 2386- part VII
a) Once per source.

b) Every Six month interval after the


As per IS : 383
Size & Grading start of the project - ELR IS 2386 part-I

Max 30% for wearing


surface & Max 50% Sample should collect
Aggregate abrasion Value Third party test
Physical for non-wearing from 450mm below
Third party KRC Representative report/ ELR Third party/
2 Test surface. the top surface from IS-383
laboratory IS 2386 part-IV for inhouse RMC plant (External Lab Test
Max 30% for wearing a) Once per source. ten places
Report)
surface & Max 45% b) Every Six month interval after the
Aggregate impact Value start of the project
for non-wearing
surface.
As per Table no 3
Sp.Gravity IS 2386 part-III
Min. 2.1 to 3.2
Water absorption Value Max. 5% IS 2386 part-III
Flakiness and elongation index combined <40% IS 2386 part-I
Max 30% for wearing
Crushing Value IS 2386 part-IV
surface.
As per IS : 383
1) Size & Grading Weekly 1test/source as per stock on On field IS 2386 part-I KRC Representative IS 2386 part-I IS-383 Field test report
table no. 7
site
IS 383;2016 table 3. Monthly as per
3 Field test 2) Water absorpation IS 2386 part 3 On field IS 2386 part-I KRC Representative IS 2386 part-I IS-383 Field test report
stock on site .
Once in Month-ILR
As per Table no 3
3) Specific Gravity On field IS 2386 part-III KRC Representative IS 2386 part-I IS-383 Field test report
Min. 2.1 to 3.2
K Raheja Corp Services Pvt. Ltd
Inspection Test Plan - Concrete Raw Material
ITP - C - 01 - Water Date - 25.1.22
Document No ITP 1.4 Revision 2
Sampling Method/
Sr. No Tests Parameter Norms Frequency Testing Location Testing Method Responsibility Reference Document Format Remark
Criteria
pH Value Not less than 6 internal procedure
Organic Max 200 mg/l IS 3025 (Part-18)
Inorganic Max 3000 mg/l IS 3025 (Part-18) Contractors
Sulphate Max 400 mg/l a. Per Source IS 3025 (Part-24) representative
Chemical Max 2000 mg/l (for - PCC) should get it checked
Chlorides IS 3025 (Part-32)
1 Analysis Max 500 mg/l (for - RCC) Third Party Laboratory & witnessed by KRC IS 3025 Third party test report
Max 2000 mg/l IS:456
Suspended Matter IS 3025 (Part-17) representative. KRC
Total acidity ( To neutralize 100 ml sample water,0.02 N B. once in six month should get it checked
Max 5 ml IS 3025 (Part-22)
normal NaOH required.) in case of inhoosue
Total alkalinity ( To neutralize 100 ml water sample,0.02 Bathcing Plant.
Max 25 ml IS 3025 (Part-23)
N normal H2SO4 required.)
water should be
2 Field Test Visual Inspection Random On field _ - -
clean.

K Raheja Corp Services Pvt. Ltd


Inspection Test Plan - Concrete Raw Material
ITP - C - 01 - Admixtures Date - 25.1.22
Document No ITP 1.5 Revision 2
Sampling Method/
Sr. No Tests Parameter Norms Frequency Testing Location Testing Method Responsibility Reference Document Format Remark
Criteria
Deviation from
Dry material content value stated
a) For liquid admixture by
b) For solid admixture manufacturer
+/- 3 %
Deviation from
value stated third party
Sp.gr. / Relative density Every Six Month third party Lab/
by manufacturer IS 9103 report/
1 Physical & Chemical Test and as and Manufacturers KRC Representative IS 9103:1999 IS 9103
+/- 2 annexure E Manufacturers
when required by EIC/QC test report
Within 10 percent of test report
MTC with each lot received at site
the value or within 0.2
percent
Chloride ion content
whichever is greater
as stated by the
manufacturer
PH Min 6
1. Material should be within
shelflife.
2. Packing of material Should not be On field
field test shall be carried out for SG for
2 Field Test damaged Each lot with Internal Procedure KRC Representative IS 9103:1999 IS 9103 MTC
each truck load.
3. Density of chemical within 0.02 of the MTC
value stated by
manufacturer

K Raheja Corp Services Pvt. Ltd


Inspection Test Plan - Concrete Raw Material
ITP - C - 01 -GGBS Date - 25.1.22
Document No ITP 1.6 Revision 2
Sampling Method/
Sr. No Tests Parameter Norms Frequency Testing Location Testing Method Responsibility Reference Document Format Remark
Criteria
Manganese oxide, MnO, Max. 5.5%
Mangnesium oxide, MgO, Max 17%
Sulphide sulphur, S, Max 2%
Sulphate as (S03) in percent by mass, max 3% i) Once in Six Months . Third party
3% ii) As and change of source laboratory/ IS 16714 Third
1 Chemical Requirements Insoluble residue, Max IS 3535
Total chlorides in percent by mass, iii) Manufacturers test certificate with Manufacturers IS 4032 party/ MTC
0.10%
Max each lot laboratory
Loss on Ignition in % by mass, max 3.00%
Moisture content % by mass, max 1.00%
KRC
Glass content % by mass, min 85.00%
IS 4032 Third
Fineness (Specific Surface) Min. 320 m2/kg IS 3535 IS 16714
IS 16714 party/ MTC
Not less than 60 % of i) Once in Six Months .
IS 4032 Third
Slag activity Index 7 Day control cement ii) As and change of source Third party IS 3535 IS 16714
2 Physical Test: IS 16714 party/ MTC
mortar cube iii) Manufacturers test certificate with laboratory
Not less than 75 % of each lot
IS 4032 Third
Slag activity Index 7 Day control cement IS 3535 IS 16714
IS 16714 party/ MTC
mortar cube

K Raheja Corp Services Pvt. Ltd


Inspection Test Plan - Concrete Raw Material
ITP - C - 01 - Fly Ash Date - 25.1.22
Document No ITP 1.7 Revision 2
Sampling Method/
Sr. No Tests Parameter Norms Frequency Testing Location Testing Method Responsibility Reference Document Format Remark
Criteria
Silicon Dioxide (Si02) plus
Aluminium Oxide (Al2O3) plus Iron 70%
Oxide(Fe2O3) % in mass Min
Silicon dioxide (SiO2) in percent by Third party Third party test
35%
mass, min i) Once in Six Months . laboratory/ report /
1 Chemical Requirements Total sulphur as sulphur trioxide IS 1727 KRC IS 6491 IS 3812- P1
3% ii) MTC with each lot received at site Manufacturer Manufacturers
(S03) in percent by mass, max
laboratory test report
Total chlorides in percent by mass,
0.05%
Max
Loss on Ignition in % by mass, max 5.00%
Magnesium oxide(Mgo)in % by Max. 5.00%
Particles retained on 45 Micron IS
34%
sieve( wet Sieving) in % Max. Third party IS 4031(Part 1: Third party test
Fineness (Specific Surface) Min. 320 m2/kg i) Once in Six Months . laboratory/ IS 4031(Part 2) report /
2 Physical Test: KRC IS 6491 IS 3812- P1
Soundness by autoclave, max 0.80% ii) MTC with each lot received at site Manufacturer IS 3812- P1 Manufacturers
Compr. Strength at 28 Days in laboratory IS 4031(Part3) test report
80%
N/mm2 Min.
Particles retained on 45 micron (wet Sieve) percent
35%
Max. Each batch On field
IS 3812
3 Field Test No lumps should be in site With MTC of each IS 4031/4032 KRC IS 6491 FTR and MTC
P-1
Visual Inspection present &bulker must laboratory lot
have seal on arrival

K Raheja Corp Services Pvt. Ltd


Inspection Test Plan - Concrete Raw Material
ITP - C - 01 - Micro Silica Date - 25.1.22
Document No ITP 1.8 Revision 1
Sampling Method/
Sr. No Tests Parameter Norms Frequency Testing Location Testing Method Responsibility Reference Document Format Remark
Criteria
Silicon dioxide (SiO2) in percent by
85%
mass, min IS 1727
i) Once in Six Months . Third party
Loss on Ignition in % by mass, max 4%
ii) As and change of source laboratory/ Third
1 Chemical Requirements Alkalies as Na2O, in percent. Max 1.5% IS 4032 KRC Representative IS 6491 IS 15388:2003
iii) Manucacturers test certificate with Manufacturers party/ MTC
Moisture Content, percent by mass, max 3% IS 15388
each lot laboratory
Total chlorides in percent by mass, To be declared by Manufacturers
Max manufacturer method
OverallpParticles retained on 45 Micron IS
10%
sieve( wet Sieving) in % Max.
OverallpParticles retained on 45 Micron IS i) Once in Six Months . Third party
sieve( wet Sieving), variation from average percentage, 5% ii) As and change of source laboratory/ IS 1727 Third
2 Physical Test: KRC Representative IS 6491 IS 15388:2003
in % Max. iii) Manucacturers test certificate with Manufacturers party/ MTC
Compr. Strength at 7 Days as percentage of control each lot laboratory
85%
sample, min.
Fineness (Specific Surface) Min. 15000 m2/kg IS 15388, annex. A
Particles retained on 45 micron Each batch On field IS 15388
3 Field Test 10% KRC Representative IS 6491 IS 15388:2003 MTC.
(wet Sieve) percent Max. in site With MTC IS 1727
K Raheja Corp Services Pvt. Ltd
Inspection Test Plan - Raw Material
ITP - C - 01 - Building Chemical Date - 25.1.22
Document No ITP 1.9 Revision 1
Sampling Method/
Sr. No Tests Parameter Norms Frequency Testing Location Testing Method Responsibility Reference Document Format Remark
Criteria
Physical All physical parameters as Contractors
Test per the manufacturers representative should get
specification a) At the time of approval of material Reference code as per the MTC/technical data
1 As per PO it checked every time & MTC, Thirdparty test reprot
All checmical parameters b) At every 6 month material sheet
randomely witnessed by
Chemical Test as per the manufacturers Reference code as per the
KL representative .
Construction chemicle/ Paint specification At every receipt of
material thechniucal
etc 1.Material - As per material
datasheet
approval
2.Shelf life - With in 1/4th field test shall be carried out Contractors & KRC
2 Field Test on field internal procedure Filed Test report MTC, Thirdparty test reprot
of the shel life for each truck load representative
3.Density of chemical - As
per manufactureres

K Raheja Corp Services Pvt. Ltd


Inspection Test Plan - Reinforcement Bars
ITP - C - 02 - Reinforcement Bars Date - 25.1.22
Document No ITP 2.1 Revision 2
Sampling Method/
Sr. No Tests Parameter Norms Frequency Testing Location Testing Method Responsibility Reference Document Format Remark
Criteria

For Fe 500 - 0.32


Carbon
For Fe 500D - 0.27 as per relevant parts
1 Chemical Test For Fe 500 - 0.06
Sulphur of IS 228
For Fe 500D - 0.045
For Fe 500 - 0.06
Phosphorus
For Fe 500D - 0.045
For Fe 500 - Min
500Mpa Third party
0.2% Proof / Yield Stress a) 1st lot to be send for third party test
For Fe 500 D- Min
(Or random bar can be selected and
500Mpa Q.A Engineer to
send for test) Third party test
for Fe500:- Min 565 3 no. 01 meter bar review the
Min. Ultimate Tensile Strength b)One third party test for every 500MT Third party report/
for Fe500 D:- Min 565 KRC Representative per diameter per lot IS:1786:2008 manufacturer's test
per dia per supplier laboratory Manufacturer
For Fe500 - Min 14.5 for each supplier certificate on receipt
Minimum Elongation % c) if there is no stock supplied for 6 test report
of materials/ test to
For Fe500 - Min 12 % months then have to recheck the
IS 1608 be conducted at
2 Physical Test: available stock again
Weight per Meter : is 2062 external lab.
Theoretical ± 7% per
Dia ≤ 10 mm
RMT
Theoretical ± 5% per
10mm ≤ Dia ≤ 16 mm
RMT
Theoretical ± 3 % per
Dia ˃ 16 mm
RMT
Cracks should not
Bend & Rebend test
visible
1.Identification Mark & grade of steel as per PO Name of Product
2.Visual Inspection for Rust Rust Free
No cracks should be
3.Bend test as per internal procedure. 3 no. 01 meter bar
visible. IS 1786 Register or in filed test report in
3 Field Test Every lot On field KRC Representative for each diameter per IS:1786:2008
should not deviate IS 1599 excel sheet exce sheet
lot for each supplier
from the theoretical
4. Weight per meter
unit weight bymore
than acceptable limit.

K Raheja Corp Services Pvt. Ltd


Inspection Test Plan - Masonry Unit
ITP - C - 03 - Fly Ash Bricks Date - 25.1.22
Document No ITP 3.1 Revision 2
Sampling Method/
Sr. No Tests Parameter Norms Frequency Testing Location Testing Method Responsibility Reference Document Format Remark
Criteria
Approved Mark/
Source of bricks
vendor
a)Length: ± 20 mm
b) Width: ± 20 mm
Dimensions c) Height for
Every consignment
individual bricks: ± 3
1 Physical Test mm ON SITE LAB IS 16720 KRC QUALITY TEAM Random Sampling IS 16720
Edges and Corners of
Phusical condition of the bricks the bricks shall not be
broken
Minimum 10
Compressive Strength N/sq.mm for 28days 3 Bricks in each consignment
compressive strength

K Raheja Corp Services Pvt. Ltd


Inspection Test Plan - Masonry Unit
ITP - C - 03 - Solid Concrete Blocks Date - 25.1.22
Document No ITP 3.2 Revision 2
Sampling Method/
Sr. No Tests Parameter Norms Frequency Testing Location Testing Method Responsibility Reference Document Format Remark
Criteria
Approved source/
Source of Block Every Consignment
vendor
Length -Maximum +/-
5 mm Height and
Dimensions
Width -Maximum +/ - 20 blocks shall be taken from every
On site
3 mm lot/consignment of 5000 blocks or part
No edges and corners thereof from the same grade, size and
broken, no rough same batch of manufacture.
Physical condition of Block
surface texture and
IS 2185 Part 1 and
1 Physical Test honey combing IS 2185 Part 1 KRC QUALITY TEAM Random Sampling
issued WO/PO
Maximum 10 % by
3 blocks from every lot/consignment of
Water Absorption mass of concrete
5000 blocks
block
Shall not be less than 3 blocks from every lot/consignment of
Block Density
1800 Kg/ M3 5000 blocks Third Party Lab
Minimum individual
compressive strength 8 blocks from every lot/consignment of
Compressive Strength
of 4.0 and average 5.0 5000 blocks
N/mm2

K Raheja Corp Services Pvt. Ltd


Inspection Test Plan - Masonry Unit
ITP - C - 03 - AAC Blocks Date - 25.1.22
Document No ITP 3.3 Revision 2
Sampling Method/
Sr. No Tests Parameter Norms Frequency Testing Location Testing Method Responsibility Reference Document Format Remark
Criteria
length +/- Contractors
5mm IS:- 2185 Part III representative
Dimensional Tolerances
width & height +/- a) Per source. b) After Third party
should get it checked
3mm every six month or after 10000 nos for third party Lab/ IS:- 2185 IS:- 2185 report/
1 Physical Test every time & -
As per PO & 2185 each size whichever is earlier Manufacturer lab Manufacturers
Compressive Strength IS 6441 Part V randomely witnessed
part3 c) MTC with each lot received at site test report
by KRC
As per PO & 2185
Density IS 6441 Part I representative .
part3
length +/-
5mm IS:- 2185 Part III
1) Dimension Tolerances
width & height +/- MTC of each load to be
Field lab test
3mm Field test shall be carried Contractors & KRC IS:- 2185 received & verified by
2 Field Test Site Lab Site Lab report/MIR/MT
As per PO & 2185 out for each truck consignment . representative Site QA/QC engineer
2) Density IS 6441 Part I C
part3 from KRC
As per PO & 2185
3) Compressive Strength IS 6441 Part V
part3
K Raheja Corp Services Pvt. Ltd
Inspection Test Plan - Door Frames & Flush Door
ITP - C - 04 - Wooden Door Frames Date - 25.1.22
Document No ITP 4.1 Revision 2
Sampling Method/
Sr. No Tests Parameter Norms Frequency Testing Location Testing Method Responsibility Reference Document Format Remark
Criteria
Contractors
10 per 100 Pieces rest
representative
Every door frame at 3 locations of the frames will Test to be
should get it checked
IS 11215 : 1991 / checked before Third party test conducted at
Moisture content ( % ) IS287 & IS4021 every time & IS 287 : 1993
Change of source Moisture Meter application report External
randomely witnessed
Approved Lab
Physical Third party test by KRC representative
IS 4021ANNEX 3
1 Test once per .
Contractors
project/supplier
representative
should get it checked
2% samples per lot to
Density As per PO 2% sampling of the truck load MTC every time & - MIR/MTC
be ramdomly selected
randomely witnessed
by KRC representative
.
Should be as per
1.Dimension architectural Details,
not deviating more field test shall be carried out for all Contractors & KRC IS:287 Field lab test MTC of each lot to be
2 Field Test on field internal procedure internal procedure
than +/-2mm doors and each truck load representative IS:399 report reviewed
should be free from
2.Visual observation
crack, Splits, knots,

K Raheja Corp Services Pvt. Ltd


Inspection Test Plan - Door Frames & Flush Door
ITP - C - 04 - Flush Doors Date - 25.1.22
Document No ITP 4.2 Revision 2
Sampling Method/
Sr. No Tests Parameter Norms Frequency Testing Location Testing Method Responsibility Reference Document Format Remark
Criteria
Max deviations a) At the start of the activity.
height & width +/-
3mm b) Change of source
Dimensions and squareness thickness +/- IS 4020(Part 2):1998
1mm c) Per Type
length 1mm/500 mm
d) MTC with each lot of material
Planeness Test Max deviations
IS 4020 (Part 4)
depth 0.5 mm
the twist, cupping and
flatness test warping IS 4020(Part 3)
max 1 mm
shall have no defects
such as cracking,
tearing
Impact indentation test IS 4020(Part 5)
or delamination.
depth of indentation
max 0.2 mm.
max deflection 5mm
max residual
Edge loading test deflection 0.5mm IS 4020(Part 7)
max lateral buckling
2mm

Hung shutter,
with hangings, fixings
and fastenings should
withstand without
any significant
permanent
deformation and
Shock resistance test without deterioration IS 4020 (Part 8) Test to be
the five impacts on conducted at
both sides of the External
shutter - no visible Approved Lab
damage in any part of Contractors
the door after twenty representative
Third party test For fire rated door
Physical five blows should get it checked IS:1003
Third party IS:2202 report assembly the test
1 Test on each end. every time & IS 2202
laboratory IS:1003 Manufacturers report from IPIRTI
randomely witnessed table 4
test certificate (Indian Plywood
by KL representative
shall not show any Industry Research &
.
deterioration and any Training Institute)
residual deformation along with the Certifire
more than 5 mm after certificate for all the
Buckling resistance test IS 4020 (Part 9)
15 min of fittings & fixtures
unloading the initial
deflection max 50
mm.
test I - no visible
damage after 50
successive impacts
Slamming test IS 4020 (Part 10)
test II - no visible
damage after 100
successive impacts
no any permanent
Misuse test deformation of any IS 4020 (Part 11)
part
End immersion test no delamination IS 4020(Part 13)
grading should
be assessed on the
basis of the
Knife test IS 4020 (Part 14)
appearance of the
failure.
No delamination
Glue adhesion test no delamination IS 4020 (Part 15)
load to withdraw the
screw
completely min 1000
N.
Screw withdrawal resistance On withdrawal no
IS 4020 (Part 16)
test visible damage to the
surface either by
delamination or extra
chipping off at the
points of withdrawal.
field test shall be carried out for each
Should be as per
1.Dimensions truck load
architectural Details Contractors & KL IS:2202 MTC of each lot &
2 Field Test on field internal procedure
representative IS:1003 supply
should be as per
2.Colour & Texture
approved sample
K Raheja Corp Services Pvt. Ltd
Inspection Test Plan - Flooring Material
ITP - C - 05 - Tiles Date - 25.1.22
Document No ITP 5.1 Revision 2
Sampling Method/
Sr. No Tests Parameter Norms Frequency Testing Location Testing Method Responsibility Reference Document Format Remark
Criteria
Dimensional Analysis:- Group BII
Deviation in Length & Width Max. ± 0.1%
Deviation in Thickness Max. ± 5.0%
Deviation in Straightness of sides Max. ± 0.1% on field
Deviation in Rectangularity Max. ± 0.1% apparatus should
Surface Flatness: Is :13630(Part 1)
be as per is 13630
a. Centre curvature (max.) Max.±0.5%
part 1
b. Edge curvature (max.) Max.±0.5%
c. Corner warpage (max.) Max.±0.5% Contractors Test to be
Min. 95% free from 1. Once for each type of tile per source
Surface quality representative conducted at
Physical visible defects. should get it checked External
1 Test Avg. 3<E≤6%. 2. At every 50000 sqft of work Third party As per IS 13630 IS 15622 Third party
Water Absorption Is 13630(Part 2) & witnessed by KL Approved Lab
Individual max.6.2% laboratoy
representative every
Scratch Resistance (Mohs Scale) Min.5 3. MTC with each lot of tiles Is :13630(Part 13)
time. MTC of each lots
As per the abrasion
Abrasion resistance class indicated in Is :13630(Part 12&13)
product catalogue
Avg. 30, Individual
Modulus of rupture (N/mm2) Is :13630(Part 6)
min 28
Resistant up to 10
Thermal Shock Is :13630(Part 5)
cycles
Resistance to household chemicals Class AA, min. Is :13630(Part 7)
Resistance to staining Class 1, min. Is :13630(Part 8)
Resistant to all acides
Chemical Resistance and alkalies (except
2 Chemical test Is :13630(Part 8)
( household,swimming pool chemicals) Hydroflouric acid and
its compounds)
1.Colour & Texture should be as per
approved sample
should be as per
specification, should field test shall be carried out Contractors & KL 10 box per 500 box Field lab test MTC to be reviewed &
3 Field Test on field internal procedure IS 13630
not be twisted, for each truck load representative received at site report dcertified by KL QA/QC
2.Dimensions
warped or having
defects like crack, rot,
knot.

K Raheja Corp Services Pvt. Ltd


Inspection Test Plan - Flooring Material
ITP - C - 05 - Marble Date - 25.1.22
Document No ITP 5.2 Revision 1
Sampling Method/
Sr. No Tests Parameter Norms Frequency Testing Location Testing Method Responsibility Reference Document Format Remark
Criteria
1) colour & texture-
should be as per ENGG/FR/39
approved sample
2) thickness - should
not vary more
Marble (Blocks, Slabs & than +/- 3%. (IS 1130) field test shall be carried Contractors & KRC
1 Field Test on field IS 1130 IS:1130 MIR/PO
tiles) out for each truck load representative
3) Visual observation -
Water mark should
not be more, cracks
should not be
throught out the slab
legth.

K Raheja Corp Services Pvt. Ltd


Inspection Test Plan - Flooring Material
ITP - C - 05 - Granite Date - 25.1.22
Document No ITP 5.3 Revision 1
Sampling Method/
Sr. No Tests Parameter Norms Frequency Testing Location Testing Method Responsibility Reference Document Format Remark
Criteria
Specific gravity ( Min ) 2.75 IS 1124:1974 Contractors
Water absorption Max 0.5 % IS 1124:1974 Test to be
Physical representative should get
Porosity ( percent ) 1 to 2 % Third party IS 1124:1974 As per IS 14223 conducted at
1 Test it checked every time & IS 14223
Hardness (mohs ) 6 to 7 laboratory IS 13630 ( Part 13 ) : 1993 randomely witnessed by IS 4905 ; 1968 External
Stain Should be clean by Approved Lab
Stain Test Internal Procedure KL representative .
water.
1) colour & texture should be as per approved sample
field test shall be carried out for each truck load
should not be more than
+/- 2 MM.
Contractors & KL
2 Field Test 2)Length & breadth and thickness (IS 14223) variation in on field IS 14223 IS 14223 IS 14223 ENGG/FR/39
representative
thickness should not be
more +/- 1mm
should be free from hair
3) visual observation
cracks &

K Raheja Corp Services Pvt. Ltd


Inspection Test Plan - Façade Work
ITP - C - 06 - Glass Date - 25.1.22
Document No ITP 6.1 Revision 1
Sampling Method/
Sr. No Tests Parameter Norms Frequency Testing Location Testing Method Responsibility Reference Document Format Remark
Criteria
Thickness of glass As per Table 1, IS 2835 IS 2835 Contractors
Dimensional Tolerances on Cut Size (Length
As per Table 1, IS 2835 1. Third party tesst at the start of project representative should get
and Width) Third party test lab/ IS 2835 IS 2835 IS 2835 Third party test
1 Toughenedglass physical test 2. In case of doubt it checked every time &
Fragmentation Test As per anned A, IS 2553 Manufacturers lab IS 2553 IS 2553 IS 2553 report/ MTC
3. Manufacturer's test certificate for each lot randomly witnessed by KL
Warp As per IS 2553 IS 2553
representative .
Resistance to Shock Test As per anned B, IS 2553 IS 2553
Thickness of glass As per Table 1, IS 2553 Contractors
Cut Sizes As per Table 1, IS 2553 1. Third party tesst at the start of project representative should get
Third party test lab/ Third party test
2 Laminated glass physical test Light Stability Test As per anned C, IS 2553 2. In case of doubt IS 2553 it checked every time & IS 2553 IS 2553
Manufacturers lab report/ MTC
Boil Test As per anned D, IS 2553 3. Manufacturer's test certificate for each lot randomly witnessed by KL
Fracture and Adhesion Test As per anned E, IS 2553 representative .
Dimensions As per Table 1, IS 2835 1. Third party tesst at the start of project Contractors
Third party test lab/ Third party test
3 Float glass glass physical test Thickness of glass As per Table 1, IS 2835 2. In case of doubt IS 2835 representative should get IS 2835 IS 2835
Manufacturers lab report/ MTC
Distribution of allowable defects As per Table 2, IS 2835 3. Manufacturer's test certificate for each lot it checked every time &
1.Sshould
1)Colour & technical specification be as per approved Contractors
sample representative should get
1. Should be free from field test shall be carried out for KL technical specification/
4 Field Test Field lab Internal procedure it checked every time & Internal procedure Field lab test report
cracks & any each truck load BOQ
randomly witnessed by KL
2)Visual observation physical damage
representative .
2.Weekly for each
source
K Raheja Corp Services Pvt. Ltd
Inspection Test Plan - Façade Work
ITP - C - 06 - Aluminium Section Date - 25.1.22
Document No ITP 6.2 Revision 1
Sampling Method/
Sr. No Tests Parameter Norms Frequency Testing Location Testing Method Responsibility Reference Document Format Remark
Criteria
Mg% -0.45 to 0.9
Si % -0.2 to 0.6
Mn % -0.1 Max a) At the start of the Project b) Change of
Fe % -0.35 Max source
Chemical Cu % -0.1 Max c) Once in six month IS : 733 1983* IS : 733 1983* Test to be
Zn% -0.1 Max d) incase of doubt conducted at
Ti % -0.1 Max e) MTC with each lot Contractors External
Cr % -0.1 Max representative should get Approved Lab
third party lab/ Third party report/
Al-Remainder it checked at site or at one section should select
1 Alimimium Section Manufacturers test Manufacturers test
Weight per Meter - As per factory every time & randamly Grade of Al as per the
certificate certificate
manufcaturers IS1948 randomely witnessed by approved Window shop
sepcification KL representative . drawing or 6063 T6
Physical Thickness of Powder IS1948
Test coating (Micron) -As per At the start of activity,
IS1948
Technical specification +/-
5micron
Peel off Test -Grade 4b or ASTM D:5539: 2009 ;
better Method B
Dimensions - As oer
manufactuerer
field test shall be carried out Contractors & KL one section should select
Weight per Meter -As per on field IS1948 IS1948
for each truck load representative randamly
manufacturer's
specification
2 Field Test Field lab test report
Thickness of Powder
coating (Micron) -As per Field test shall be carried out all members of
Technical specification +/- each truck load
5micron

K Raheja Corp Services Pvt. Ltd


Inspection Test Plan - GVP/ POP
ITP - C - 07 - Gypsum Date - 25.1.22
Document No ITP 7.1 Revision 2
Sampling Method/
Sr. No Tests Parameter Norms Frequency Testing Location Testing Method Responsibility Reference Document Format Remark
Criteria
i) SO3, percent by mass, Min 35 IS : 1288 - 1982*
ii) CaO, percent by mass, Min 2/3 of SO3 content IS : 1288 - 1982*
a) At the start activity. IS : 2547 (Part I) -
iii) Soluble magnesium salts, expressed as
0.3 1976 Contractors Test to be
percentage of MgO, Max
b) Change of source A P P E N D I X_ A representative conducted at
IS : 2547 (Part I) - third party
Chemical IV) Soluble sodium salts, expressed as should get it checked External
0.3 third party Lab/ 1976 report/
1 Analysis percentage of Na2O, Max c) Once in year. every time & IS : 2547 (Part I) IS : 2547 (Part I) Approved Lab
Manufacturer lab A P P E N D I X_ A Manufacturers
randomely witnessed
IS : 2547 (Part I) - test report
d) MTC with each lot of material by KRC MTC/ Third party test
v) Loss of ignition, percent by mass 4 to 9 1976
representative . reprot to be verified
A P P E N D I X_ B
IS : 2547 (Part I) -
vi) Free lime, NIL 1976
A P P E N D I X_ C
IS : 2542 (P-1/S-3)-
i) Setting time minutes 20-360
1978
IS : 2542 (P-1/S-6)-
ii) Compressive Strength N/mm2 1
1979
Set plaster pats shall Contractors
not show any sign of representative
Soundness IS : 2547 (Part I) third party
disintegration, should get it checked
popping or pitting third party Lab/ report/
2 Physical Properties every time & IS : 2547 (Part I) IS : 2547 (Part I)
Diameter of the Manufacturer lab Manufacturers
randomely witnessed
indentation test report
Mechanical resistance of set neat plaster IS : 2547 (Part I) by KRC
shall not be more
representative .
than 4 mm
IS : 2542 (P-1/S-8)-
iii) Residue on 90 μm sieve percentage, Max 2
1981
IS 2547/2542 KL technical
Adhession strength 0.5 MPa - Average
specifications
IS : 2542 (P-1/S-8)- Contractors
Brand/make As per PO Field test shall
3 Field Test Field lab 1981 representative - - MIR/MTC MTC of each lot
be carried out for each truck load
2.Shelf life As per MTC Visual Inspection should get it checked

K Raheja Corp Services Pvt. Ltd


Inspection Test Plan - GVP/ POP
ITP - C - 07 - Flase Ceiling Date - 25.1.22
Document No ITP 7.2 Revision 1
Sampling Method/
Sr. No Tests Parameter Norms Frequency Testing Location Testing Method Responsibility Reference Document Format Remark
Criteria
3 specimens of 1m of
Once a source Review of MTC & Third
Chemical test (Matal 120 GSM min both Contractors & KL each section for each
Zinc Coating (GSM) 6 monthly Third party lab AS per IS 277:1992 - - party test report by KL
Framing) side representative Physical & chemical
1 As & when change of Source QC engineer
tests
% of Carbon, sulphur, phosphorus, manganese
As per IS 513:2008 As per ASTM
Aluminium
Once a source
Physical test as per the Shop As per Approved Shop Contractors & KL
Unit weight 6 monthly Third party lab -
(Matal Framing) drawing drawing representative
2 As & when change of Source
as per the Shop
Gauge of section
drawing
Breaking load
Wall board N
9.5mm T 140 L 360
12.5mm T 180 L 500
15.0mm T 220 L 650 3 specimens of 1m of
Once a source Review of MTC & Third
19.0mm T 250 L 750 IS 2542 Part 2 section Contractors & KL each section for each
Gypsum board 6 monthly Third party lab - party test report by KL
23.0mm T 300 L 850 1 to 8 representative Physical & chemical
As & when change of Source QC engineer
tests
25.0 380 1 000
Baseboard 9.5 125
3 180
12.5 165 235
Dimentional
tolerances
Width -6
Length -5
-
Thickness +/-0.5mm
upto 9.5mm
+/-0.6mm above
9.5mm
Physical Analysis Type of edge -
should Internal procedure Review of MTC & Third
field test shall be carried out for Contractors & KL
Field Test 1) Dimension check & technical specification be as per approved on field Review of each lot Internal procedure - party test report by KL
each consignment representative
sample MTCs QC engineer
4
2) Weight per running meter
should be free from
2)Visual observation rust ,stain & any
physical damage.
K Raheja Corp Services Pvt. Ltd
Inspection Test Plan - Pre-Stressed Material
ITP - C - 08 - Pre-Stressed Material Date - 25.1.22
Document No ITP 8.1 Revision 2
Sampling Method/
Sr. No Tests Parameter Norms Frequency Testing Location Testing Method Responsibility Reference Document Format Remark
Criteria
As per IS 14268:clause
6.4, relaxation should Manufacture's
Relaxation at 1000 hrs. Once at the time of source approval
not be more than location/MTC
1 PT STRAND TESTING 2.5% after 1000hrs. IS 14268 KRC QUALITY TEAM Random Sampling IS 14268
As per IS 14268 Table First time along with relaxation test.
Physical Testing no. 1 & 2 (Clause Then onwards with each new lot & third Third Party Lab
no.6) party test every 100MT of strand
Chemical Testing IS 228 part 1,2,3 & 9
Approved Tech.
Transverse Load rating For every 12000 m of production
Specification
Approved Tech. Approved Approved Tech
2 GI DUCT Tension Load Rating Third Party Lab KRC QUALITY TEAM Random Sampling
Specification Tech.Specification Specification
Approved Tech.
Water Tightness
Specification

3 Stressing Jacks Jack Efficiency


Approved Tech. Initial calibration at third party lab & There after Approved Every Stressing Jack
Approved Tech
in-house (or) third party lab . Every 06 months
Third Party Lab KRC QUALITY TEAM
Specification Tech.Specification Specification

K Raheja Corp Services Pvt. Ltd


Inspection Test Plan - Reinforcement
ITP - C - 12 - Rebar Coupler Date - 25.1.22
Document No ITP 12.1 Revision 1
Sampling Method/
Sr. No Tests Parameter Norms Frequency Testing Location Testing Method Responsibility Reference Document Format Remark
Criteria
Third party
As per Technical data One Samples for initial 1000nos / dia. Followed
Contractors representative
1 Chemical Test All chemical test parameters sheet of Coupler by 1 samples for subsequent2000 nos / dia. Third party ASTM E415-2014
should get it tested & the Q.A Engineer to
manufacturer 2. MTC with each lot of material laboratory/ Technical data sheet & As Third party test
report shall be checked & 3 no. each diameter, review the
Manufacturers test per IS 16172-2014 report/ MTC
1.One Samples for initial 1000nos / dia. Followed verified by KRC manufacturer's test
certificate
2 Physical Test: STATIC TENSILE STRENGTH As per IS 16172-2014 by 1 samples for subsequent2000 nos / dia. As per IS 16172-2014 representative every time. certificate on receipt
2. MTC with each lot of material of materials/ test to
Rust Free and free of
1.Visual Inspection for Rust and damage
damage
As per Technical data
2. Grade of Steel as per P.O. sheet of Coupler
manufacturer every delivery Contractors & KRC As per technical data
3 Field Test On field dimensional/ visual to be chcked randomly MIR/MTC MIR & MTC
representative sheet
Check the compatability of
3. Fit up with threaded bar the coupler with the
threaded bars on site

K Raheja Corp Services Pvt. Ltd


Inspection Test Plan - Fresh Concrete
ITP - C - 13 - Concrete Date - 25.1.22
Document No ITP 13.1 Revision 2
Sampling Method/
Sr. No Tests Parameter Norms Frequency Testing Location Testing Method Responsibility Reference Document Format Remark
Criteria
1) Contractors
representative
should get it checked
Shall be approved
1)Start of Project for Each Grade. every time &
Inhouse lab /RMC IS 10262 Approved mix by/Site head/Quality
Proportion of constituent of concrete AS Per IS 10262 /456 witnessed by KRC NA IS 10262
Lab design head/Structural
2) Every Six Month grade wise representative every
consultant.
times . 2) KRC
Representative for
1 Concrete Mix Design inhouse RMC plant
1) Contractors
representative
should get it checked
Concrete Mix Design revalidation for every parameters every time &
As per project Inhouse lab /RMC IS 10262 Approved mix
such as Slump, cohesiveness, 6 Month. witnessed by KRC NA IS 10262 -
requirements. Lab design
retention, setting etc representative every
times . 2) KRC
Representative for
inhouse RMC plant
slump test of 1) Contractors
For every TM for RMC concrete.
concrete ± 25 mm & representative
For inhouse RMC plant - 3 Test to be
Slump Test/ Workability for flow+/-50mm of IS 1199 should get it checked
times/day/grade. IS :1199 Concrete Pour conducted at
Fresh Concrete design slump. on field every time & As per IS :1199
IS 4926 Card-WIR Site Lab/Batching
witnessed by KRC
Plant.
As per KRC technical Each TM for temprature controlled representative every
Concrete temperature
specification concrete only. times . 2) KRC
IS4926 for external
2
RMC concrete. For
1) Contractors inhouse batching
representative plant -Non structural
As per 15.2.2.of IS Cube test
Sampling of Cubes Every Pour Site QC Lab IS 456
456/IS 4926 should get it checked grade 2 sets register
every time & (1set=3cube), For
Field Test witnessed by KRC structural grade 3
representative every sets+ additional set
times . 2) KRC for PT for stressing.
a) Clause no. 15.4 16.1
Representative for Cube test
compressive strength & 16.3, Table 11 of IS Every Pour Internal Lab IS 516 IS :1199 Cube test register
3 inhouse RMC plant register
456: 2000
as per IS 516 clause
Curing of Cubes All cubes Internal Lab IS 516
no 2.12.

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