Report No: ISGEC/EC0043/SQWR/013

SITE QUALITY - WEEKLY REPORT

Date: 05-04-2022

Job No: QC Weekly Report/EC0043/WtE/013 Project code: EC0043 QC Engineer: Syed Suleman
Project: 11.5 MW Waste to Energy Power Project, Bidadi Contractor: Buildwell Projects Pvt. Ltd.
Client: KPC Gas Power Corporation Ltd.

A CIVIL WORKS
No's of Test
conducted Total Test
Date of Accepted /
S.No Area Description Inspection comments Conducted Remarks
inspection Rework
During this Till date
Week
I. Cement Test :
(i) Consistency of cement The test result found as per as IS 8112 Accepted 2 28
(ii) Fineness of Cement The test result found as per as IS 8112 Accepted 2 28
(iii) Initial & Final setting time The test result found as per as IS 8112 Accepted 2 28
(iv) Compressive Stregth The test result found as per as IS 8112 Accepted 2 28
(v) Soundness by Auto clave method The test result found as per as IS 8112 Accepted 2 28

II. Coarse Aggregate :

(i) Particle size distribution/ Gradation The test results found as per IS 383 Accepted 2 37
(ii) Surface Moisture Content The test results found as per IS 383 Accepted 2 37
(iii) Flakiness and Elongation Index The test results found as per IS 383 Accepted 2 37
(iv) Aggregate Impact value The test results found as per IS 383 Accepted 2 37
Deleterious materials, Soundness, Specific Gravity, Bulk
The test results found within the specified Third party test reports submitted by RMC
(v) Density, Reaction with Alkali, Crushing strength, Abrasion Accepted 0 2
limitations of parameters as per IS 383 Supplier
Value (Third Party Test)
Ultratech QC Lab

III. Fine Aggregate :

(i) Particle size distribution/Sieve Analysis The test results found as per IS 383 Accepted 2 35
(ii) Moisture Content The test results found as per IS 383 Accepted 2 35
(iii) Silt Content The test results found as per IS 383 Accepted 2 35
Specific Gravity, Density, Voids and Absorption,
The test results found within the specified Third party test reports submitted by RMC
(iv) Deleterious material and Soundness test, Chemical Accepted 0 2
limitations of parameters as per IS 383 Supplier
28/03/2022 to Peoperties (Third party test)
04/04/2022

IV. Construction Water :

Sulphates & Chlorides, Ascertaining limit of Solids and PH Tested parameters found within specified limits of
(i) Accepted 0 4
Value IS: 456 – 2000

V Chemical Admixture (Superplasticizer) :

(i) Chemical Analysis The test results conforming to IS 9103 Accepted 0 2

VI. SOIL TEST :

Degree of soil compaction found as per IS 2720/
(i) FDD by Core Cutter Method Accepted 0 104
Drawing Specifications
(ii) Site FDD by Sand Replacement Method 0 2

VII. Brick Test :

 Site

(i) Water absorption, Compressive strength, efflorescence The test results found as per IS 3495 Accepted 0 1

VIII. CONCRETE :
A Slump test Result found as per IS 456 Accepted 15 214
Buildwell QC Lab
Observed strength found as per specified
B Concrete Cube Test Accepted 23 326 Cube Register is updated
acceptance criteria of IS 456 - 2000

B LAB EQUIPMENTS AVAILABILITY AND CALIBRATION STATUS

Working
Available Calibration
Condition
Sr. No . AVAILABILITY OF LAB EQUIPMENTS Qty Remarks
No's Valid From Valid To YES/No

I. Lab Apparatus Availablity at the Ultratech RMC Batching Plant

External calibration through NABL approved third party is yet to be done
1 CP-60 Capacity : M1 Batching Plant (Equipment Make : Swching Stetter) 1 3/9/2022 4/8/2022 Yes
as per the requirement of IS 4926/FQAP.   
Compression Testing Machine of 2000 KN Capacity with Pace Rate control feature as per IS 516 -1959
2 1 12/24/2021 6/23/2022 yes
(Brand : Aimil)
3 Sieve Shaker 1 6/28/2021 6/27/2022 yes
4 Impact testing Machine as per IS 2386 part IV 1963 1 30.03.2022 3/29/2023 yes
5 Weighing balance 0 to 100kg Capacity. 1 11/23/2021 11/22/2022 yes
6 Weighing balance 0 to 10kg Capacity. 1 30.03.2022 3/29/2023 yes
7 Micro Oven 1 11/23/2021 11/22/2022 yes

8 Slump Cone with taming Rod Conforming to IS 7320 2 6/28/2021 6/27/2022 yes

9 Bulk Density Container 1 6/28/2021 6/27/2022 yes

IS Sieves set as per IS 460 & IS2386 - (53 mm, 40mm, 20mm, 16mm, 12.5mm, 10mm, 6.3mm,
10 1 No each 30.03.2022 3/29/2023 yes
4.75mm, 2.36 mm Pan with lid)

IS Sieves set as per IS 460 & IS2386, 20 cm dia Standard brass test sieve size- ( 10mm, 4.75mm,
11 1 No each 30.03.2022 3/29/2023 yes
2.36mm, 2mm, 1mm, 1.18mm, 600 Microns, 425Mic, 300Mic, 150Mic, 75 & 90 micron & Pan with lid)

12 Measuring Jar (500 ml) 1 4/3/2021 4/2/2022 yes

13 Pycnometer (500 ml) 1 11/23/2021 11/22/2022 yes
14 Elongation index Test Apparatus 1 30.03.2022 3/29/2023 yes
15 Flakiness index Test Apparatus 1 30.03.2022 3/29/2023 yes

16 Cube Mould 150 X 150 X 150 mm Size as per IS 516 -1959 , IS 14858 -2000 24 1/30/2022 7/29/2022 yes

18 Digital Thermometer 1 30.03.2022 3/29/2023 yes

19 Curing Tank Digital Temperature controler with sensor 1 11/23/2021 11/22/2022 yes
20 Baby Pan Mixer for Trial Mix 1 30.03.2022 3/29/2023 yes

II. Lab Apparatus Availablity at the site Laboratory (Sub-contractor : Buildwell)

1 Compression Testing Machine of 2000 KN Capacity with Pace Rate control feature as per IS 516 -1959 1 3/14/2022 3/13/2023 Yes Recalibrated on 14.03.2022

2 Cube Mould 150 X 150 X 150 mm Size as per IS 516 -1959 , IS 14858 -2000 48 3/5/2021 3/4/2022 Yes
3 Cube Mould 70.6 X 70.6 X70.6 mm Size as per IS 516 -1959 , IS 14858 -2000 6 3/5/2021 3/4/2022 Yes

IS Sieves set as per IS 460 & IS2386, 20 cm dia Standard brass test sieve size- ( 10mm, 4.75mm,
4 One Each 3/5/2021 3/4/2022 Yes
2.36mm, 2mm, 1mm, 1.18mm, 600 Microns, 425Mic, 300Mic, 150Mic, 75 & 90 micron & Pan with lid)
 IS Sieves set as per IS 460 & IS2386, 45cm dia Standard test sieve size- (53 mm, 40mm, 20mm,
5 One Each 3/5/2021 3/4/2022 Yes
16mm, 12.5mm, 10mm, 6.3mm, 4.75mm, 2.36 mm Pan with lid)
7 Laboratory type Electrical oven 0°C - 300 °C 1 3/5/2021 3/4/2022 Yes
Measuring Cylinder Borosil Jars: 100 ml - 01 No, 200 /250 ml - 03 No's, 500 ml - 01 No, 1000 ml - 01 2 (250 & 500
8 3/5/2021 3/4/2022 Yes
No. ml)
9 Compaction apparatus (Proctor Mould ) 1 3/5/2021 3/4/2022 Yes
10 Sand Pouring Cylinder as per IS 2720 1 3/5/2021 3/4/2022 Yes
11 Core cutter with hammer as per IS 2720 1 set+ 2 core 3/5/2021 3/4/2022 Yes
12 Slump Cone with taming Rod Conforming to IS 7320 1 3/5/2021 3/4/2022 Yes
13 Weighing balance 0 to 30 kg (1 gram precision) 1 3/5/2021 3/4/2022 Yes
16 Rapid Moisture Meter 1 3/5/2021 3/4/2022 Yes
17 Digital Thermometer - Pen Type 1 3/5/2021 3/4/2022 Yes
18 Digital temp. Indicator with sensor- Mextech 1 3/5/2021 3/4/2022 Yes
19 Thermo Hygrometer 1 3/5/2021 3/4/2022 Yes
20 Stansard Sand Grade -I, II - 01 Bag & Grade - III - 01 Bag 1 3/5/2021 3/4/2022 Yes
21 Vibrating Table for Concrete cubes 1 3/5/2021 3/4/2022 Yes
22 Curing Tank Digital Temperature controler with sensor 1 9/24/2021 9/23/2022 yes
23 Total Station 1 06.01.2022 05.01.2023 yes
24 Auto Level 1 06.01.2022 05.01.2023 yes

III. Lab Apparatus Availablity at the ACC RMC Batching Plant

1 CP-60 Capacity : M1 Batching Plant (Equipment Make : Swching Stetter) 1 2/18/2022 5/17/2022 Yes

Compression Testing Machine of 2000 KN Capacity with Pace Rate control feature as per IS 516 -1959
2 1 12/28/2021 6/27/2022 yes
(Brand : Aimil)
3 Impact testing Machine as per IS 2386 part IV 1963 1 27.11.2021 26.11.2022 yes
4 Weighing balance 0 to 05kg Capacity. 1 27.11.2021 26.11.2022 yes
5 Micro Oven 1 27.11.2021 26.11.2022 yes
6 Slump Cone with taming Rod Conforming to IS 7320 2 27.11.2021 26.11.2022 yes
7 Bulk Density Container (30L, 5L, 3L & 10L) 1 5/25/2021 5/24/2022 yes
IS Sieves set as per IS 460 & IS2386 - (53 mm, 40mm, 20mm, 16mm, 12.5mm, 10mm, 6.3mm,
8 1 No each 27.11.2021 26.11.2022 yes
4.75mm, 2.36 mm Pan with lid)

IS Sieves set as per IS 460 & IS2386, 20 cm dia Standard brass test sieve size- ( 10mm, 4.75mm,
9 1 No each 27.11.2021 26.11.2022 yes
2.36mm, 2mm, 1mm, 1.18mm, 600 Microns, 425Mic, 300Mic, 150Mic, 75 & 90 micron & Pan with lid)

10 Measuring Jar (500 ml) 1 5/25/2021 5/24/2022 yes

11 Pycnometer (500 ml) 1 27.11.2021 26.11.2022 yes
12 Elongation index Test Apparatus 1 5/25/2021 5/24/2022 yes
13 Flakiness index Test Apparatus 1 5/25/2021 5/24/2022 yes
14 Cube Mould 150 X 150 X 150 mm Size as per IS 516 -1959 , IS 14858 -2000 40 27.11.2021 26.11.2022 yes
15 Digital Thermometer 1 27.11.2021 26.11.2022 yes
16 Curing Tank Digital Temperature controler with sensor 1 27.11.2021 26.05.2022 yes
17 Baby Pan Mixer for Trial Mix 1 5/25/2021 5/24/2022 yes

Agency Latest Commitment date to

C Description of QC issues at Site : Status as as on Review Date OPEN/ CLOSED
complete
 15/01/2021,07/02/2021, Conducted internal calibration for the Ultratech
10/03/2021, 25/03/2021, RMC Batching plant witnessing client dated 09-
Calibration for the RMC Batching plant through an external NABL approved third party is to be done as
1 Ultratech 07/04/2021, 31/04/2021, 03-2022. However, External calibration through OPEN
per the requirement of FQAP/ IS 4926.   
03/05/2021; 25/05/2021; NABL approved third party is yet to be done as
07/06/2021, 21/06/2021; per the requirement of IS 4926/FQAP.   

30.10.2021'; 07.11.2021;
12.11.2021; 22.11.2021;
25.11.2021;30.11.2021;
Installation of cement testing equipment at the RMC plant to evaluate all the physical properties of
2 ACC 07/01/2022; 31.01.2022; Testing set-up for cement has been established CLOSED
cement as per IS 4031 is to be facilitated.
10.02.2022; 16.02.20222;
21.02.2022; 07.03.2022;
14.03.2022; 25.03.2022

I. Establishment of fully functioning site QC laboratory set-up with all the necessary apparatus in-line
CTM of 2000 KN capacity & cube curing tank
with approved FQAP/ scope of work provided along with the calibration, Bharat 01.03.2022; 07.03.2022;
digital temperature monitoring system has been
3 II. Deployment of QC engineer Builders & 14.03.2022; 24.03.2022; OPEN
received on the site and expected to be
III. Digital temperature monitoring system installation to the site cube curing tank Developers 01.04.2022; 08.04.2022
operational with calibration by 08.04.2022
to maintain the tank temperature at 27 +/- 2 degree celcius.

Buildwell 05.03.2022; 08.03.2022; Calibration for the CTM has been completed on
4 Calibration for the lab apparatus has been elapsed on 04.03.2022. Recalibration is yet to be done Projects India 14.03.2022; 21.03.2022; 14.03.2022 and for the remaining apparatus is OPEN
(P) Ltd 31.03.2022; 10.04.2022 yet to be done.

ISGEC QC-Engg Syed Suleman/10295

Duration 28/03/2022 to 04/04/2022
1 ISGEC-QC
11.5 MW WtE Power Project, Bidadi