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Work Instruction 013

This document provides work instructions for first article inspection procedures and guidance for filling out AS9102 forms. It outlines that quality engineers are responsible for ensuring the procedure is followed effectively. It details the process which includes sales receiving a PO, engineering issuing drawings stamped for FAI, production submitting parts for inspection, quality checking and recording results on the AS9102 form, providing feedback for non-conformances, and submitting the completed FAI report to the customer. It also provides guidance for filling out the required fields on the 3 forms in the AS9102 standard.

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Venkat Raman
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© © All Rights Reserved
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Download as XLS, PDF, TXT or read online on Scribd
14 views

Work Instruction 013

This document provides work instructions for first article inspection procedures and guidance for filling out AS9102 forms. It outlines that quality engineers are responsible for ensuring the procedure is followed effectively. It details the process which includes sales receiving a PO, engineering issuing drawings stamped for FAI, production submitting parts for inspection, quality checking and recording results on the AS9102 form, providing feedback for non-conformances, and submitting the completed FAI report to the customer. It also provides guidance for filling out the required fields on the 3 forms in the AS9102 standard.

Uploaded by

Venkat Raman
Copyright
© © All Rights Reserved
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Done by Approved by DATE REV

WORK INSTRUCTION 013


QA MR 4-Sep-19 00

TITLE : FIRST ARTICLE INSPECTION PROCEDURE AND AS9102 FORM FILL-IN

1.0 PURPOSE

To establish First Article inspection procedures and guidance of fill-in AS9102 form.

2.0 SCOPE

For all FA inspection process as per AS9102B standard.

3.0 AUTHORITY / RESPONSIBILITY

Quality Engineer are to ensure the effective operation fo the procedure.

4.0 PROCEDURES

4.1. Sales receive PO from customer and will communicate within company that FA inspection shall be carried out.

4.2. Engineering issued drawing to Production by stamped on route card " FAI ” according to customer PO request.

4.3. Production will submit first piece/batch after machining to QC technician for buy-off accoring to requirement in
rout card.

4.4. QC check the first piece/batch and record the result into AS9102 form.
4.5. If QC found any non-conformance, will feedback to Production and request Production take actions to meet
customer spec.
customer spec.

4.6. QC will submit completed FAI report to customer after the first piece/batch finish all processes.

4.7 AS 9102 form fill-in:

Step1: Apply standard AS9102 form according to SAE International requirement.

Step 2: Inside Form1 - Part Number Accountability; Form 2 -Product Accountability - Material, Special Processes,
and Functional Testing; Form 3 - Characteristic Accountability, Verification, and Compatibility Evaluation
Each input field is identified as:

• Required (R) - This is mandatory information, these fields are depicted in bold font.

• Conditional Required (CR) - This field shall be completed when applicable to the product or when required by
the customer, these fields are depicted in bold italic font.
• Optional (O) - This fields are provided for conveniemce; the field may be left blank. All these fields are depicted in
standard font.

Step 3: Highlight several points:

Form 1 - Item 7 (CR) Drawing Revision Level associated with FAI part, if the drawing has not been revised,
then item 8 (CR) additional Changes shall be indicated as such (e.g. none, no change).

Form 1 - Item 19 Signatur & Form 2 - item 14 Prepared by & Form 3 - item 12 Prepared by shall be signed and
stamped by QC technician before submit the FAI from to customer.

Form 1 - item 21 Reviewed by, it has to indicate the printed name or unique identification, or QC stamp also can be
accepted if the person reviewing hold stamp.

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