Thrust Block Design
Thrust Block Design
Chapter 7
BURIED PIPE THRU ST RES TRAINTS Buried Pipe
Thrust Restraints
Where:
T = hydrostatic thrust, lb
91
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92 FIBERGLASS PIPE DESIGN
PA0
T = 2PA sin
2
PA
2 PA sin
D 2
T = PA0
PA Bend PA Wye
PA2
PA T = PA 2
PA1
T
Dead End
2 T = 2 PA2 cos PA1
PA0 2
PA2 Bifurcation
PA2 T
PA1
T = PA0
T = P (A1 A2 )
Reducer
Tee
Figure 7-1 Thrust force definitions
Copyright (C) 1999 American Water Works Association All Rights Reserved
BURIED PIPE THRUST RESTRAINTS 93
LB
. . . . . . .
. . .. . . . . h
.
. . .. . . .
.. . . . HB
... ...
.
Section AA
A
Reinforcing
Steel
.
.. ...
. .
.. .. .. .
. . h
. . HB . .. ... ..
. .. . ... . .
.
.
. . Piles
. . ..
Where:
LB HB = area of bearingsurfac eo f thrust block, ft2
T = thrustforc e,lb
= bearing valuefor soil, lb/ft2
FS = design factor, 1.5
Typical values for conservative horizontal bearing strengths of various soil types
are listed in Table 7-1.
Copyright (C) 1999 American Water Works Association All Rights Reserved
94 FIBERGLASS PIPE DESIGN
If it is impractical to design the block for the thrust force to pass through the
geometric center of the soil bearing area, then the design should be evaluated for
stability.
After calculating the concrete thrust block size, and reinforcement if necessary,
based on the bearing capacity of soil, the shear resistance of the passive soil wedge
behind the thrust block should be checked because it may govern the design. For a
thrust block having its height, HB, less than one-half the distance from the ground
surface to base of block, h, the design of the block is generally governed by the bearing
capacity of the soil. However, if the height of the block, HB, exceeds one-half h, then
the design of the block is generally governed by shear resistance of the soil wedge
behind the thrust block. Determining the value of the bearing and shear resistance of
the soil and thrust block reinforcement is beyond the scope of this manual. Consulting
a qualified geotechnical professional is recommended.
Typical configurations. Determining the bearing value, , is the key to sizing
a thrust block. Values can vary from less than 1,000 lb/ft2 (48 kN/m2) for very soft
soils to several tons per square foot (kN/m2) for solid rock. Knowledge of local soil
conditions is necessary for proper sizing of thrust blocks. Figure 7-2 shows several
details for distributing thrust at a horizontal bend. Section AA is the more common
detail, but the other methods shown in the alternate sections may be necessary in
weaker soils. Figure 7-3 illustrates typical thrust blocking of vertical bends. Design of
the block for a bottom bend is the same as for horizontal bend, but the block for a top
bend must be sized to adequately resist the vertical component of thrust with dead
weight of the block, bend, water in the bend, and overburden.
Proper construction is essential. Most thrust block failures can be attributed to
improper construction. Even a correctly sized block can fail if it is not properly
constructed. A block must be placed against undisturbed soil and the face of the block
must be perpendicular to the direction of and centered on the line of action of the
thrust. A surprising number of thrust blocks fail because of inadequate design or
improper construction. Many people involved in construction and design do not
realize the magnitude of the thrusts involved. As an example, a thrust block behind a
36 in. (900 mm), 90 degree bend operating at 100 psi (689 kPa) must resist a thrust
force in excess of 150,000 lb (667 kN). Another factor frequently overlooked is that
thrust increases in proportion to the square of pipe diameter. A 36 in. (900 mm) pipe
produces approximately four times the thrust produced by an 18 in. (450 mm) pipe
operating at the same internal pressure.
Copyright (C) 1999 American Water Works Association All Rights Reserved
BURIED PIPE THRUST RESTRAINTS 95
Finished Grade
Concrete Collar
. .
. . .
.
.
. .
.
. . ..
.
.
. . .
. . .. .
Where:
T = 2PA sin ( /2) = result and thrust force, lb where is the deflection
angle created by the deflected joint, degrees
f = coefficient of friction
Lp = length of pipe, ft
Wp = weight of pipe, lb/lin ft
Copyright (C) 1999 American Water Works Association All Rights Reserved
96 FIBERGLASS PIPE DESIGN
T = 2PA sin 2
T T
Lp Lp
Lp Lp
2 A
2
Lp A
F= T
Plan View
We
f Lp We
Wp
F Ww T
f Lp (Wp + Ww + We )
Section AA
Figure 7-4 Restraint of thrust at def lected joints on long-radius horizontal curves
The passive soil resistance of the trench backfill against the pipe is ignored in
the previous analysis. Depending on the installation and field conditions, the passive
soil resistance of the backfill may be included to resist thrust.
The selection of a value for the coefficient of friction f is dependent upon the type
of soil and the roughness of pipe exterior. Design values for the coefficient of friction
generally vary from 0.25 to 0.50.
Determination of earth cover load should be based on a backfill density and
height of cover consistent with what can be expected when the line is pressurized.
Values of soil density vary from 90 lb/ft3 to 130 lb/ft3 (14 kN/m3 to 20 kN/m3),
depending on the degree of capaction. We may be conservatively determined using the
Marston equation for loads imparted to a flexible pipe, as follows:
Where:
We = earth load, lb/lin ft
Cd = a coefficient based on type of backfill soil and on the ratio of H
(depth of fill to top if pipe, ft) Bd (see Figure 7-5)
Copyright (C) 1999 American Water Works Association All Rights Reserved
BURIED PIPE THRUST RESTRAINTS 97
1.5
E
D
C
B
A
1.0 Computation Diagram for Earth
0.9 Loads on Trench Conduits
(conduits buried in trenches)
0.8
0.7
0.6
0.5
Coefficient Cd
0.4
0.3
0.25
0.2
0.1
0.1 0.15 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.5
Values of H/Bd
5
E
4
D
C
3
B
Coefficient Cd
1
1 1.5 2 3 4 5 6 7 8 9 10 15 20 25 30 40
Values of H/Bd
Copyright (C) 1999 American Water Works Association All Rights Reserved
98 FIBERGLASS PIPE DESIGN
T = 2PA sin
2
Lp
T
Lp
Lp 2
Lp
2
A
( )
2 Horizontal Plane
F=T
Lp
Profile View
We
Wp
Ww
Wt = (Wp + Ww + We )
Section AA
Figure 7-6 Restraint of uplift thrust at deflected joints on long-radius vertical curves
Where:
T = 2PA sin (/2)
Lp = length of standard or beveled pipe, ft
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BURIED PIPE THRUST RESTRAINTS 99
T = 2PA sin __
2
L L
F = 2Lf(Wp+Ww+2 We) = T
Copyright (C) 1999 American Water Works Association All Rights Reserved
100 FIBERGLASS PIPE DESIGN
As previously stated, both of these analyses ignore the passive soil resistance of
the backfill against the pipe. Depending on the installation and field conditions, the
passive soil resistance of the backfill may be included to resist thrust.
Horizontal bends and bulkheads. As illustrated in Figure 7-7, the frictional
resistance F needed along each leg of a horizontal bend is PA sin (/2). Frictional
resistance per lin ft of pipe against soil is equal to:
Where:
f = coefficient of friction between pipe and soil
F = frictional resistance
Therefore, the length of pipe L to be tied to each leg of a bend is calculated as:
PA sin (/2)
L = (7-7)
f (2We + Wp + Ww)
Where:
L = length of pipe tied to each bend leg, ft
Where:
L = length of pipe tied to bulkhead to tee leg, ft
with all other variables as defined previously.
Copyright (C) 1999 American Water Works Association All Rights Reserved
BURIED PIPE THRUST RESTRAINTS 101
T = 2PA sin
2
L1
L2
1 2
Horizontal Plane
PA
PA
Figure 7-8 Length of tied pipe on each leg of vertical (uplift) bend
Vertical (uplift) bends. As illustrated in Figure 7-8, the dead weight resis-
tance needed along each leg of a vertical bend is 2PA sin (/2). Dead weight resistance
per lin ft of pipe in a direction opposite to thrust is:
Where:
PA [ sin (/2) ]
L = (7-10)
(We + Wp + Ww) COS [ (/2) ]
PA sin /2
L1 =
(We + Wp + Ww) COS ( 1 /2)
(7-11)
Copyright (C) 1999 American Water Works Association All Rights Reserved
102 FIBERGLASS PIPE DESIGN
PA sin /2
L2 = (7-12)
(We + Wp + Ww) COS (2 /2)
Vertical downward bends are resisted by bearing of the trench against the
bottom of the pipe. Properly bedded pipe should not have to be investigated for this
condition.
Transmission of thrust force through pipe. In addition to calculating pipe
length to be tied to a fitting, designers must be sure that tied pipe lengths have
sufficient strength in the longitudinal direction to transmit thrust forces. The
maximum thrust force for which the pipe adjacent to a bend must be designed is
equal to:
5.43 + 0.063 2
Fy = PA for 0 < 90 (7-13)
1,000
Where:
Fy = maximum axial thrust force for which the pipe adjacent a bend must be
designed, lb
P = internal pressure, psi
A = cross-sectional area, in.2
= bend deflection angle, degrees
Copyright (C) 1999 American Water Works Association All Rights Reserved