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NP Chart, P Chart, C Chart, U Chart .Attribute Data

Statistical Process Control (SPC) is a method for monitoring processes and detecting changes. The five core SPC tools are Advanced Product Quality Planning, Production Part Approval Process, Measurement System Analysis, Statistical Process Control, and Failure Modes and Effects Analysis. SPC uses control charts like np charts, p charts, c charts, and u charts to monitor processes and determine if they are in statistical control. Control charts establish upper and lower control limits to distinguish normal variation from abnormal variation requiring investigation.

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Sakshi Singh
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Download as PPT, PDF, TXT or read online on Scribd
161 views

NP Chart, P Chart, C Chart, U Chart .Attribute Data

Statistical Process Control (SPC) is a method for monitoring processes and detecting changes. The five core SPC tools are Advanced Product Quality Planning, Production Part Approval Process, Measurement System Analysis, Statistical Process Control, and Failure Modes and Effects Analysis. SPC uses control charts like np charts, p charts, c charts, and u charts to monitor processes and determine if they are in statistical control. Control charts establish upper and lower control limits to distinguish normal variation from abnormal variation requiring investigation.

Uploaded by

Sakshi Singh
Copyright
© © All Rights Reserved
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
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QM

Stastistical Process Control


Quality Management System

Five Core Tools:-


1.Advanced Product Quality Planing
2.Production Part Approval Process
3. Measurement System Analysis
4.Statistical Process Control
5.Failure Modes and Effects Analysis
TPM – The Prime Mover Towards Excellence Slide No – 1
QM

What is Statistical Process Control ?

-Statistical Process Control is method of Monitoring


and detecting changes in processes.
-SPC uses an advanced from of time series plots.
Five Core tools :-

-SPC provides an easy method of deciding if a process


has changed (in other words ,is the process "in-control")

TPM – The Prime Mover Towards Excellence Slide No – 2


QM

Types of Data

- Attribute Data :-Data by counting


- Snap Gauge
- Plain Plug Gauge
- Thread Plug Gauge
-Good /Bad ,ok / Not ok

TPM – The Prime Mover Towards Excellence Slide No – 3


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Control Chart Decision Tree

u chart

Y/N

Attribute
Data Defects Inspection Y
Determine Defects or c chart
Data Type defective units units Same

Defectives

Sample size Y/N


p chart
constant

Y
Y=yes,
np chart
N=no

TPM – The Prime Mover Towards Excellence Slide No – 4


QM

np chart:-the number of
defective from 24 continue
days in daily sample 200
items is given draw np
chart and show the points

TPM – The Prime Mover Towards Excellence Slide No – 5


QM
SHAFT KICK SPINDLE -MT-2145 ,PF621003

np chart Sample Size = 200 nos


Days Defects Days Defects
1 10 13 12
2 5 14 15
3 10 15 8
4 12 16 14
5 11 17 10
6 9 18 4
7 19 19 11
8 4 20 11
9 12 21 26
10 27 22 3
11 25 23 10
12 9 24 11
=288
TPM – The153
Prime Mover Towards Excellence Slide No – 6
135
QM

Here sample size is constant -

CL=NP

where N is lot size ,

d where d is total defect Quantity,


P= n
where n is total days *sample size,

288
P= =0.06
24*200

P = 0.06
CL=200*0.06 =12

UCL=NP+3 NP(1-P) , LCL =NP-3 NP(1-P)

UCL=22.075 LCL=-1.924
TPM – The Prime Mover Towards Excellence Slide No – 7
QM

TPM – The Prime Mover Towards Excellence Slide No – 8


p-chart- Proportion Defective Chart QM
BEARING CONE-MT-298

p chart Sample Size =Same /No


Days Lot size Variable (n) Defective Proportion (d/n)
1 150 11 0.0733
2 200 9 0.0450
3 250 13 0.0520
4 100 11 0.1100
5 90 12 0.1333
6 160 11 0.0688
7 210 9 0.0429
8 230 7 0.0304
9 210 14 0.0667
10 160 10 0.0625
11 190 8 0.0421
12 240 12 0.0500
13 300 13 0.0433
14 350 14 0.0400
15 110 7 0.0636

2950 161
TPM – The Prime Mover Towards Excellence Slide No – 9
QM
p chart- sample size variable
Dailywise data gathering

p = Summation of total defective value =


d = 161 =0.0545
Summation of total sample size n 2950

q = (1- p) =(1-0.0545) =0.945

Now,
x = Summation of total sample size = 2950 =196.66
Maximum days 15
pq
UCL= p+3 x

UCL=0.1028
LCL= p-3 pq
x
LCL=0.005

TPM – The Prime Mover Towards Excellence Slide No – 10


QM

TPM – The Prime Mover Towards Excellence Slide No – 11


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c-chart - c-charts are used to look at variation


in counting type attributes data .They are
used to determine the variation in the number
of defects in a constant subgroup size.

TPM – The Prime Mover Towards Excellence Slide No – 12


QM

CL = C

32 = 4
C =
8
LCL = C - 3 C
UCL = C + 3 C ,

= 4-3*2
= 4+3*2

UCL = 10 = -2 = 0

TPM – The Prime Mover Towards Excellence Slide No – 13


QM

(Plots the number of non-conformities per inspection unit)

TPM – The Prime Mover Towards Excellence Slide No – 14


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u chart
(Plots the number of non-conformites per inspection unit)

A u-chart is an attributes control chart used with data collected in


subgroups of varying sizes .U-charts show how the process ,
measured by number of nonconformities per item ,changes over
time .Nonconformities are defects in sampled subgroups

TPM – The Prime Mover Towards Excellence Slide No – 15


QM

TPM – The Prime Mover Towards Excellence Slide No – 16


QM

CL= Total Defect


Total days

TPM – The Prime Mover Towards Excellence Slide No – 17

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