Factors Influencing Choice instruments. The mass spectrometer is
designed for operation under vacuum between Detector Probe conditions, whereas the halogen leak and Tracer Probe Tests detector is designed for operation in air at atmospheric pressure. One of the most difficult and important As another example, a helium mass decisions is the choice of which leak spectrometer leak detector may have a testing method should be used. A correct leakage sensitivity of 10–12 Pa·m3·s–1 choice will optimize sensitivity, cost and (10–11 std cm3·s–1) during routine leak reliability of the leak testing procedure. testing with dynamic leakage Choice of an incorrect test method makes measurement techniques. On very small leak testing less sensitive and less reliable, systems, this optimum sensitivity may be while adding to the difficulty of testing. increased to 10–15 Pa·m3·s–1 One simplified way to choose is to rank (10–14 std cm3·s–1), a gain of 1000×, by various leak testing methods by means of using the static accumulation leakage their leakage sensitivity. If this were measurement technique. However, the sufficient, the test engineer would only static leakage measurement technique is need to decide what degree of sensitivity not the standard method of using the is required and then to select the test mass spectrometer leak detector. method from among those offering Therefore, the last sensitivity stated above adequate sensitivity for the specific test is subject to some question. It must be application. However, each leak testing recognized that each method of leak technique can have a different test detection or measurement is usually sensitivity under different operating optimized for one particular type of leak conditions. For example, a mass testing. Therefore, it can be a mistake to spectrometer leak detector is 10 000 times compare sensitivities of various leak more sensitive than a heated anode testing methods under the same halogen vapor detection instrument when conditions, if each test is not designed to used for leak location in the tracer probe operate under these same conditions. leak location test of an evacuated vessel. However, if these two instruments are used for leak detection on a pressurized Leak Location Technique with test system, the halogen leak detector is Detector Probe Operating at 100 times more sensitive. The reason for Atmospheric Pressure this apparent discrepancy becomes obvious on close examination of the When testing a pressurized system that is leaking into the atmosphere, the next decision point is whether or not the leaking fluid can be used as a tracer (this FIGURE 4. Tracer gas probing for locating leaks with sensitive decision point lies along the top branch electronic leak detection instruments; (a) tracer probe of the tree of Fig. 3). For example, most technique; (b) detector probe technique. refrigeration and air conditioning systems are charged with a refrigerant gas (refrigerant-22 or -134a) that is a (a) Probe fluorocarbon to which the heated anode halogen vapor detector is specifically System under highly sensitive. When searching for leaks test in operating systems of this type, the Leak detector inherent tracer dictates the use of the halogen leak testing method. Because of potential environmental effects from fluorocarbons, some current systems are Source of being charged with refrigerant-134a gas or tracer gas sulfur hexafluoride for use, respectively, with modified residual gas analyzer halogen leak detectors or electron capture (b) Probe halogen leak detectors. If the pressurized test system contains ammonia gas, a chemical type of leak System detector might prove to be optimum. In under test certain cases where the mass spectrometer Leak leak detector is to be used, the presence of detector a specific gas (such as argon, helium or neon) within the system provides an excellent inherent tracer. Alternative procedures involve pressurizing the test Source of system with such a tracer gas or a mixture tracer gas of air with tracer gas.
Introduction to Leak Testing 15
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