IS 4984: 1995 (Reaffirmed 2002) Edition 5.5 (2006-08) ORT A Uri ott orgie & fre sea cara are wiferaPreta usa — faerie (ailen qtr ) Indian Standard HIGH DENSITY POLYETHYLENE PIPES @ FOR WATER SUPPLY — SPECIFICATION (Fourth Revision ) (lacorporating Amendment Nos, 1, 2,8, 4&5) UDC 521.643--678.743.2;628.1 ie A, @ [ahem gy} tie ® BIS 2007 BUREAU OF INDIAN STANDARDS MANAK BHAYAN, 9 BAHADUR SHAH ZAFAR MARG. NEW DELHI 110002 Prics Group 7Plastic Pipes and Pittingo Sectional Committee, CED 50 FOREWORD ‘This Indian Standard (Fourth Revision) was adopied by the Bureau of Indian Standards, after the drat finalized by the Plastic Pipes and Fittings Sectional Committee had been approved by the Civil Engineering Division Council, ‘This standard was first published in 1968 and revised in 1972, 1977 and 1987, In this fourth revision the fallawing major changes have been affected: 1) The scope of this standard now covers HDPE pipes for water supply only. Pipes for sewerage and industrial effluents are being covered in a separate ‘standard, i) The HDPE resin of designation PEEWa — 45-T-006 and PEEWA 45-T-012 (cubject toMFR aot oxcceding 1-1 g/10 minutes), conforming to [S 7328 : 1992 ‘High density polyethylene fhaterials for moulding and extrusion ( fir revision ) has been specified. 48) In addition to pipe material (HDPE) having the hydrostatic design stress as 5 MPs at 0°C fur 50 years service and the corresponding MRS (minimum required strongth) as 6.3 MPa, higher grade matenals with MES of §.0 MPa and 10.0 MPa have been introduced in Line with ISO/DIS 4497 Polyethylene (PE) pipes for water supply — Specification. issued by International Organization for Standerilization. fv) ‘Two moze classes of pipes with prosoure ratings 1.25 MPa and 1.60 MPa have been added while pressure rating of 0.2 MPa has been withirawn. ¥) Dimensionel series of pipes has boon oxtended to cover pipes of nominal diameter (DN) up to 1000 mm. vi) Additional tests such as density, MPL, ovality, cazbon black content/dispersion and over-all migration have been included as performance tests on the pipes. vii) The creep rupture tests for duration of 165 b has been modified in Tine with ISOMDIS 4427. However, the long term eresp rupture test for 1 000 h es given in ISO/DIS 4427 has shot beea included aa it was found not feasible st this stage. The short term erep rupture test at 80°C for 48 h has been retained since ISO/DIS 4427 test at 20°C for 100 h was not Tound acceptable as an acceptance test. viii) The sampling clauses for the eriteria for acceptance tests have been revised in line with 18.2500 (Par 1) : 1992 ‘Sampling inspection tables: Part 1 Inspection by attributes and by count of defects (first revision ). In the formulation of this standard a great deal of assistance has boon devived from ISO/DIS 4427. ‘The provisions relating to ovality are based on ISO/DIS 11922 Part 1) “Thermoplastic pipes for the transpor: of fluids — Dimensions and tolerances’. However, provisions regarding thermal stability toot and weathering test a6 stipulated im ISOMDIS 4427 have not been included for the time being. Regarding guidance for laying and jointing of polyethylene pipe, induding storage and handling, a feference may be made to 187634 @art 11): 1976 ‘Code of practice for plastic pipe work for potable water supplies: Part 11 Laying and jointing polyethylene (PE) Pipes’. ‘The composition of technical committees responsible for the formulation of this standard is given in Annex D. ‘This edition 8.5 incorporates Amendment No, 1 (October 1996), Amendment No. 2 (October 2000), Amendment No. 3 September 2003), Amendment No. 4 (September 2004) and Amendment No, 5 (Ausust 2006). Side bar indicates modification of the text as tho rosult of incorporation of the amondmonts. For the purpose of deciding whether a particular requirement of this standard is complied with, the final value, observed or calculated, oxprossing the rosult of a test or analysis, shall be rounded off in accordance with 18 2: 1960 Rules for rounding off numerical valuce (revised )- The aumbor Sf eignificant places retained in the rounded off value should be the same as that of the specified value in this standard,IS 4984; 1995 Indian Standard HIGH DENSITY POLYETHYLENE PIPES FOR WATER SUPPLY — SPECIFICATION ( Fourth Revision ) 1 SCOPE ‘This Indian Standard lays down requirements for high density polyethylene pipes from 16 aan to 1 000 mm nominal diameter afpressure rating from 0.25 MFa to 1.6 MPa in material grades of PE63, P80, and PE 100, foruse for buried Water 8 DESIGNATION 3.1 Pipes shall be designated according to the grade of material ( see 3.2 ) followed by pressure tating (s2e8.8 )androminal dicmoter (see 2-4 ) For exemple, PE 63 PN 10 DN 200 indicatos 4 pipe pertaining to material grade 63, pressure mains and services and for water supply shove rating 1.0 MPa and ontaide nominal Aismetes Bround, both inside and outside buildings, 200 miss, 2. REFERENCES 3.2 Grade of Material 4.21 Pipes shall be clasifed acsording to the The Indian Sianiords listed below ave de of matenale as given in Table 1 ‘necessary adjuncts to this standard: ee sary adji 3.2.2 The maximum allowable hydrestatic 18.No. Tite design stress (0) of a. pipe i obtained by %500 1963 Methods of test for palyethslone ap Itng the design cveticient of pes ae - patel and consideration the emperature at which the geletiy lene camnemde pipe is to be designed for. 4005; 1963, Methods for random sempling 3.2.3 The material grading shall be given by 7288: 1002 High density polyethylene theraw material suri talc care here materials for moulding and ex- batch, by the pipe manufacturer, sisi, et ag, RAEN GG 5 etermination ofeverall migration of constituents of plastics Pipes shall be classified by pressure rating (PN) ao materials and articles intended to SOMesponding to. the maxsimum pernsible come in contact with feodetufis Working pressure at 30°C as follower Method of analysis Pressure Rating Mazimum Permissible 1OLAL: 1982 Positive list of conatimonts of of Pie Working Pressure polysthylone in contact with food- PN25 0.25 MPa stufls, Pharmaceuticals and drink PN 4 0.40 Pa ing water PN 6 9.80 31P2 @ 10146 : 1982 Polyethylene forts safe uso in oon PN 10 L00MPa S fact with foodstuff, pharameeut PNID5 125 MPa cals and drinking water PN1o 160 MPa Table 1 Classification of Pipe Material (Clauge 3.2.1) Maoist MRS tints Regeiret Maximum Allowable Hydostatio rude Strength) at Merl Testen Soon oP ‘MPa, at 200, 0 2c acco ® @ @ @ © a ress a so 40 a P80 30 8 50 iy E10 109 eo 6aIS 4984: 1995 NOTE —The pipes are cosommended for maximum 3-4 Nominal Diameter (DN) ‘The nominal diameter of pipas covered in this standard are: 16, 20, 25, 82, 40, 50, 68, 78, 90, 110, 126, 140, 160, 180, 200, 225, 250, 280,'315, 355, 400, 450, . 560, 630, 710, 800, 900 and 1 000 rm, 4.1 The colour of the pipe chall be black. 4.2 For the purpose of identification of the pipes covered in thio standard, each pipe shall contain minimum three equispaced longitudinal stripes of width 3 mm (Min) in blue colour, These stripes shall be coextruded during pipe manufacturing and shall not be more than 02 mm in dopth. The material ofthe stripes shall be of the same type of resin, as used in the bace compound for the pipe. 5 MATERIAL, 5.1 General ‘The material used for the manufacture of pipes should not constitute toxic hazard, should net Support microbial growth end should not give vise to unpleasant taste or odour, cloudiness or discoloration of water. Pipe manufscturers shall obtain a certificate to this effect from the manufacturers of raw material. PEEWA45. 08 oF PEEWA-50T-006 PEBWA.S? 1-006. of 18.7828. HDPE ‘conforming to dlosign nice PREWA.45T.012 “or PERWASO TA PEEWAGT TCL of rats may aio ho ve math the exception thst melt flaw sate QFE Shall bo tetwveen 020 gimme Sa eee Ghoth inclusive) In addition the mates cen Also conform 10.6.2 cf IS 1328 (see Att $.2.1 The specified base density shall be between 2100 pla’ and 958.4 kim? (both inclusive) | waendeterminedat 27°C according to procedure Dresctiged in Annex A of T8 7398. 1992, ‘The {alts ofthe density shall leo not dife from the nominal value by more “than 3 kg/m? ‘ac per 6.2.1.1 of IS 7328 : 1992 §.2.2 The MFR of the material shail be between 9.20 #10 min and 1.10/10 min Gath incase) | when tected at 196 °C'with nominal load of 4 Kgfias determinod by method preseribee 1a 9 ot 18 2580:: 1963. The MFR of the material shall also be within £20 pervont of the value declaed. by the manufacturer. 6.2.4 Theresin shall be compounded with carbon lack, The carbon black coatent in the material shall be within 2.5 + 0.5% and the dispersion of carbon black shall be satisfactory when tosted according to the procedure described in TS 2530: 1988, 6.9 Anthoxidant The percentage of anti-oxidant used shall not be more than 0.3 percent by mass of Bnished ean, Une, queaaaat weed ital te \ysiological less and shall be select from the list given in IS 10141 : 1982, woh] vo beef ac| 08 06 PRESSURE COEFICIENT RS) O04 2075 30 3 40S TEMPERATURE, °C Fic. 1 PRessuRe COEFFICIENT versus TenPERaTURE 25.4 Reworked Material The addition of not more than 10 percent of the manufacturer's own from the manufacture of Ne other reworked or recy use rework atl rng pee i permis dled materal hall Se 6 DIMENSIONS OF PIPES 6.1 Outside Diameter TS 4984 : 1995 ‘The outside diameters of pipes, tolerance on the game and ovality of pipe shall be as given im Table 2 (see A2), 6.2 Wall Thickness ‘The minimum and maximum wall thickness of ides for the threo grades of materials, namely, RE 68, PE 60 and PE 100 shall be as given iy Tables 3, 4 and 5 respectively (see A$ j ‘Table 2 Outside Diameter, Tolerance and Ovality of Pipes (Clause 8.1) Nominal Diameter DN a 20 2% 2 “0 50 89 % %0 ae Outside Diameter ® 200 320 400 400 00.0 toog ano noo 500.0 00.0 10000 Tolerance (aly psi otmnsces) o 00. 08 03. 08 oa os 08 07 08 1 12 us 15 a le a1 23 20 29 a2 36 4a 45 50 37 ea 2 ot 20 Bs m3 ag 20 aus 350IS 4984: 1995 ‘Table 3 Wall Thickness of Pipes for Material Grade PE 69 (Clouse 6.2) ‘Al dimensiones railimetres Pine Min ey be a 4a 68 68 68 moa 122 tap 169 190 a7 aa a a aa 40 aa 63 a 97 us 187 105 188 aL 24 ma 301 aus Ha a9 a seo p25IS 4984 : 1995 ‘Table 4 Wall Thickness of Pipes for Material Grade PE €0 (Clause 62) All dimensions in aitincee, Wall Thicknovs of Pipes for Peeesure Ratings of Pa ‘Min Max Te iin ae Bie Min as FNIO iw a0 2a 30 ae 5a 80 a2 Mae ay 45 aa co 8 9a m2 2s Ma 163 183 ma 2s ma 2a Pune Min 0) ta 28 8 49 5a 70 84 Max as 28 3s 42IS 4984: 1995 ‘Table § Wall Thickness of Pipes for Material Grade PE 100 Alldimensens ia mites, (Clause 6.2) Nominal ‘bie TN gage segy & Bs 10 130 318 23. 29 a5 4 50 Br, 64 13 28 ad 4a 1a 89. 93. oa us 123 M3 161 a2 2s 255 Be an a8 4 58 Wall Thickness of Pipes for Prossure Ratings of NS. Bi ® 24 to 58 a5 oa 6s 16 aa 108 120 135 150 68 m9 az 229 269 209 307 424 8 138 Bar 6 20 a0 44 52 62 45 a5 95 108 ma is wt 187 war 20 26 ant ate ate oe 436 90 553 ea PNa0 Wine o 24 ae. 20 te at 4a 47a a5 oad a7 16 sr 92 92 tog mse mg tae isa ae 8168. 1s 188 ma 208. 6 9 132 a8 62 man 5 M2 1 383 ms 46 a2 498 #4 86 m3 wn mo 680 ies, Win Via o 22 2s a7 as 46 6a 68 sar 829s wo na us Bt rs MS one es uae 1 mt ms met me 251 2s maa 25 Le m1 ae vez aig wr fa 2 a2 oe ss $69 ost ma Maa Was ay 28 oa 48 a3 a5. en on 15 158 118 209 51———* 6.8 Method of Measurement 6.3.1 The outside diameter of the pipe shall be lakenastheaveraze of tromeasirenets taken stright angles forpipac up to 110 mam diameter, Alternatively end for higher sizes, the diameter shall be measured preferably by sing a flesibie Pitape oracitcometer, havingan accuracy of sot less than 0.1 mm. The wall thickness shall be measured by a dial vornier of ball. ended nicrometet. The resulting dimension shall be expressed fo the nearest 0-1 tnm, NOTES 1 Ths outside diameter sal be measured ata aistanse of atient 200 rom he on ofthe pipe 2 nth eu of cape, te dimes af pps sal bo a iat oon cepa 632 Ovality shall to measured atthe manuficturers end as the dilfereuce between maximum outside ‘Giemeter and. minimum outside diameter measured at the same cross Section of the pipe, at 300m away from the gut end. For pipes to be coiled, the ovaliy shall be messared prior to caine. For coiled pipes, however, ze-rounding of pipes chall be earfied out prior to the meaaureuent of ovality, 64 Length of Straight Pipe The length of straight pipe shall be m to 20m, a agreed sien the nanalacor: ands purchaser. Short lengths of 8 metre (Min) up fo. maximum of 10% of the total supply may be permitted 8.5 Coiling Tho pipes supplied in coils shall be coiled on drums of minimum diameter of 25 times ths nominel diameter of the pips ensuring that kinking of pipo is prevented, 7 VISUAL APPEARANCE The internal and external susfacos of the pipes shall be smooth, cloan and free fom grooving and other defects. The euds of the pipes shall bs cleanly cut square with the axis to within the tolerances given below aad froo from deformizy. Shght shallow longitudinal grooves. oF fevegulenities in the wall thickness shall. be permissible provided that the wall thickness remains within the permicoible limita, Maximum out of square Nominal diameter DN of vive end mn mm 16 to 75 2 90 to 125 a 140 to 180, 4 IS 4984: 1995 200 to 280. 5 Above 280 1 8 PERFORMANCE REQUIREMENTS 8.1 Hydraulic Characteristics When subjected to internal pressuro creep Fupture test in_acoardance with provodure Siven in Annex B, the pipes under test shall show no signs of localized swelling, leskage or weeping, and shall not burst during’ the prescribed sost duration. ‘The temperatures, duration of test and induced stresses for the ‘est shall conform to those specified in Table 6 8.2 Roversion Test When tasted according to the procedure given at Annox C, the value ofthe longitudinal reversion ‘shall not be greater than $ percent 8.2 Overall Migration Test When tested from 2 composite sample of minimum 3 pipes as per 15 $849 - 1995, the | overall migration of ‘constituents shall ‘he ‘within the limits stipulated in TS 1014 84 Dens When tested from a composite sample of wuinimum ‘three pipes as per Annex A of 15 7528: 1902, it shall meet the requirement ae given in 6.21 8.6 Melt Flow Rate (MFR) When tested from a composite sample of ‘minimum three pipes, as per 1S 2530, at L00C with nominel load of S kgf, MER’ shall be between 0.20 ¢/10 min to 1.10 g/10min. The MEE shall also be within 50 percont of the ME of the material used in manufnecuring of pipes (see 6.2.2), 8.6 Carbon Black Content and Dispersion When ested ftom a composite sample of minimum three pipes, in accordance, with 18 2530: 1968, the carbon black content shell br within 262.08 percent, and the dispersion ‘of carton black shall be satisfactory. 9 SAMPLING, FREQUENCY OF TESTS AND CRITERIA FOR CONFORMITY 9. Type Test 841 Type teste are intended 10 prove the suitability and performance “cf a. now ‘conipesition, « new technique ar a new size of a ips, Such tests, therefore, need be applied only when s change is made in nalymoetompoction or method of manufacture, oc when a aew size of pipe is to be introduced. liven if no change is 1982, | ‘Table 6 Requirements of Pipes for Internal Pressure Creep Rupture Test (Clauses 8, 9.12 ond B-4.3) tee Tony Text Darnton Teaco SSE eA PA Tor x t Stina Noiiingtimey = W56)——Fal FET * oe @ o © © a 2 Type tt 0 ie 33 a 85 3) Asters tat so ‘8 a3 a &IS 4984: 1995 envisaged, type test shall be done at least once sto Je om ach presi rating and grade of pipe of the highest size manufactured during the period. 94.2 Three samples of the same size, same pressure rating and same grade selectod at vandom shall be tostod for compliance with the requirements of the type test (see 8.1 and Table 6) 9.1. Lf all the samples pass the requirements of the type test, the type of the pipe undor consideration shall be considered eligible for type approval. 9.14 In case of any of the samples fails in the e fest, the testing authority, at its liseretion, may call for froch samples not exceeding’ the original number and subject them to the type test again, If in repeat test, no single Tnilare oceurs, the type of pipe under consideration shall be considered eligible for ‘type epproval. If any of the samples fails in the repeat teste, the type of pipe shall not. be approved. The manufacturer or the supplice may be asked to improve the design and resubmit tho product for type approval. 9.1.5 At the end of the validity poriod (normally two years) or carlier as may be necessary, the testing authority may eall for fresh sampies for type test for the purpose of type approval. 9.2 Acceptance Tests 9.2.1 Acceptance tests are carried out on samples selected from a lat for the purpose of aczeptaace of the lot. 9.2.2 Let All pipes of the came size, same pressure rating and seme grade and’ also manufacture essentially under similar conditions of manufacture, shall constitute a let. For ascertaining conformity of the lot to the requirements of this spocification, samples shall be selected in accordance with the provisions as mentioned under 9.2.3 and 9.2.4 and tested for eomplianes. 9.2.3 Dimensional and Visual Requirements 9.2.8.1 The number of test samples shall be in accordance with Table 7. 9.2.8.2 These pipes shall be selected at random m tho lot and in order to ensure the randomaess of selection, a random number table shall be used. For guidaneo and use of random number tables, IS 4905 : 1908 may be referred. In the absence of a random number table the following procedure may be adopted. Starting from any pipe in the lot, count them as 1,2, 8,4, etc, up tor and 20 on where ris the integral part of N/a, N being the uumber of pipes in the lot and nis the number of pipes in the samples. Every rth pipe so counted shall be drawn so as io constitute the required sample 9.2.8.5 The number of pipes given for the first sample in ool 3 of Tebie 7 shall be examined for dimensional and visual requirements given in 6.1, 6.2 and 7. A pipe failing to satisty any of these’ requirements shall be considered as defective. ‘The lot shall be deomed to have satisfied these requirements, if the number of defectives found in the first sample are lees than or equal to the corresponding acceptance number given in col § of Table 7, The lot shall be deemed not to have mot these requirements if the number of defectives found in the first semple is greater than or equal to the ‘corresponding rejection numbers given in eal G ‘of Table 7.1f, however, tho number of defectives found in the first sample lies between the corresponding acceptance and rojection. numbers given ia col § and 6 of Table 7, the second sample of the size given in col 3 of Table 7 Scale of Sampling for Visual and Dimensional Requirements (Clauses 9.23.1 ond 92.8.3) NeofPiposia Sample Same ‘the Lot Ne She a @ @ Upto 180 Bit 8 Second a sa9230 Pint 20 ‘Sent 26 281to5a0 Fist a ‘Spend a forms Bin a Seoont ia 1201109200 nt 0 Second #0 azn = Fe 25 Second i so0rte35000 Fart, 20 ‘Stcont 00 Cumulative Semple Sin o 18 20 20 @ 2 rr 80 100 0 360 13, 280 200 400 ‘Acceptance Ro.‘Table 7 shall be teken and examined for these requirements. The lot shall be considered to have satisfied these requirements, if the number of defectives found in the cumulative sample is les than or equal to the corresponding acceptance ‘umber given in col 5 of Table 7; otherwise not. 9.2.4 Hydraulic Choracteristics, Reversion, Qverat! Migration, Density, MEK and Carbon Black Content!Dispersion Tests 924.1 Tho lot having satisfied dimensional and visual requirements shall be tested. for hydraulic characteristics, seversion, overall migration, density, MFR and carbon black contentidispersion requirements 9.2.4.2 Aseparate sample size for eachofthe test shall’ be taken as stipulated in Table and selected at random from the sample already examined for dimensional ang visual inspection All the pipes in each of the sample sian shall be tested for compliance in the 2equirements for hydraulic characteristics (8.1), reversion (@.2), pverall migration (8.2) density (8.4), MFR @.5), and carbon black eonteat/dispersion (6.6), The lot shall be considered to have met the requirements of these tests, (fone of samples tested fails 10 MARKING 10.1 Esch straight length of pipe shall bo clearly marked in indebible ink/paint on either end and for eoll at both ends or hot embossed on IS 4984: 1995 white base every moire throughout the Iougth of pipe/coil with the following information: a) Manufacturer's name/Trade-mark, ) Designation of pipo (eee 3.1), and ©) Let number/Batch number. 10.2. BIS Certification Marking Each pipe may alse be marked with Standard Mark. 10.2.1 The use of Standard Merk is governed by the provisions ofthe Bureau offndian Stendsrds Act, 1986 and the Rules and Regulations male thereunder, The details of conditions under which alicence for the uso of the Standard Mack may be granted to manufacturers or producers may be obtained from the Bureau of Indian Standards, ‘Table 8 Scale of Sampling for Tosts for Hydraulic Characteristics, Reversion, Overall Migration, Density, MFR and Carkon Black Content, Dispersion (Clouse 9.2.4.2) No.of Pipes Sample Size Upto 150 2 1201 to 85 060 5 ANNEX A ( Clauses 5.2, 6.1 and 6.2 ) EXPLANATORY NOTES A-1 MASTER BATCH With the advancement in technclogy naturel {unpigmented) resin dosignation PEEAA 5 7-005 or PEEAA-45-T-006 or PEEAA-60--003 or PEEAA-50-T-006 or PEWAA6T-T-003 or PREAA-67-7-006 of IS 7338 and PEBAA45- ‘T.012 or PEEAA-60-T-012 or PEEAA-67-T-012 of 157328 with the exception that melt flow rating (MFR) shall be between 0.20 g/10 min to 1.10 4/10 min (both inclusive) duly stabilized with antioxidants (see 5.3) may he composinded with suitable black master hatch or processed directly after physical mixing with euitable black master batch in the pipe extruder for production. of pipe which shall conform to the performance requirements of the pipes as specified in this standard (see 8). Tha material of pipe thus produced shall conform to requirements of 5.2. 4-2 TOLERANCE ON OUTSIDE, DIAMETER AND MAXIMUM OVALITY A-2.1'Tho’ values specified for tolerance on outside dimeter have been calculated as 0.009 DN, rounded off to the next higher 0.1 mm subject to minimum of 3 mm. No negative tolorances are allowed, A-2.2 Theovslity specified corresponds to Grade N of ISOMIS 11922-1 ‘Thermoplastic pipes for Lansport of Muids, dimensions and tolerances” ‘The basis for the valucs epecified is: ) For nominal outside diameters < 75, the tolerance equals (0.008 DN + 1.0) mm, rounded othe next higher G1 mm, witha minimum value of 1.2 mm, b) For nominal outside diameters >75 and $160, the tolerance equals 0.02DN roundod to the next higher 0.1 mu, © For nominal outside diametars > 250, the tolerance equals 0.035 DN rounded to the next higher 0.1 mun, AcS WALL THICKNESS A-8.1 The wall thioknesa of pines are based on the maximum allowable hydrostatic design stress (0) of 4.0, 5.0 and 6.3 MPa ( see Table 1) at 30°C water temperature for 50 years o! life, for the three grades of materials. In case of variation in water temperature, the working pressure needs to be modified as per Fig. 1. However, occasional rise in temperature as in ‘summer season with concurrent corresponding reduction in temperature during night has noIS 4984 : 1995 deleterious effects on the life and working pressure of the pipes, 43.2 Minimum wall thicknesses in mm of the pipe has been calculated ae’ follows and Tounded off to the next higher 01 mm: = pxd 2o+p where p= maximum permissible working preseure jn MPa at30°C ior S0yenrsoflifo (soe. 3); d= nominal outside diameter in mm; ‘¢ = specified maximum allowable hydrostatic design stress, in MPa at 90°C for 50 years of life (see Table 1). 43.3 Maximum wall thickness has calculated as follows: a) For pipes with an outside diameter less than oF equal to 355. mm, maximum wall thickness = (1,1 > minimum wall thickness +02 mm), rounded off to next hizher O.1mm, ) Por pipes with outside diameter equal to or greater than 400mm, maximum wall thickness = (115 x. ‘minimim wall thickness +0.2mm), rounded off w the next higher 0.1 mm, NOTE Consdesing cperstional problems, ruasiatum wall hickaeseofpipes ar consleced rund Gl nas been ANNEX B (Clouse 8.1) INTERNAL PRESSURE CREEP RUPTURE TEST BL GENERAL, ‘The test shall be carsiod out not earlier than 24 houre after the pipes have been manuftctured. ‘B-2 TEST SPECIMENS 4 sample of pipe having free longth between the end fittings equal to ton times the outside diameter but not Jess than 260 mm and not fFeater than 750 mm, shell bo taken for testing from each pipe to be tested, B-3 APPARATUS Equipment permitting the application of a controlled internal hydraul faulic pressure to the specimen which are immersed in a thermostatically controlled water-bath, B-4 PROCEDURE B-4.1 The pipes shall be fitied with the locking plags at both ends in such « way that the axial forces coming from the internal pressure are transmitted to the pipe, The pipe shall remain free to move in longitudinal ditection. B-4.2 Through a closable opening in one of the locking plugs, the pipe shall be tinea sine water at ambient temperature, Tt shall be then ut in g water bath at the test tomperature of B0'C (pormissible deviation 41°C) and kept in the bath for minimum one hour to adjust the temperature » B-4.3 The pressure in the pipe ehall then be increased to the test pressure (p) gradually and without shock preferably within 10 to 30 seconds in the bath whose temperature has been adjusted in accordance with B-4.2. Tho pressure with 2 permissible deviation of +2.3 gercent shall be maintained for the period laid own in Table 6, ‘The test presure (p) shall be calculated a: lows from the minimum dimensions given in the Table 3 or 4 or 5, as the case moy be and the gorvesponding induced stress values given in Table 6. 2058 a where test pressure in MPa: minimum wall thickness in mm; induced stress in MPa: and vutside diameter of pipe, ia mm. B-5 ASSESSMENT OF RESULTS ‘The samples shell notshow signs of localiced swelling or leakage and shall not burst during the prescribed test duration, tho test showing failure within @ distance equivalent to the length of end cap trom the end shall be disregarded and the test ropeatod.IS 4984 : 1995 ANNEX C (Glowse 82) LONGITUDINAL REVERSION TEST C-1 APPARATUS CA. Air Oven — Thermostatically controlled at 110 + 2°C and is capable of re-establishing this temperaturo within 15 minutes after the introduction of test specimen in the oven. C-1.2 Thermometer — Graduated ta 0.5°C. C-L.3 Test Specimens — Fither 3 complete sections of pipe, approximately 200 mm long, ‘shall be taken as test pieces, ar where the pipe diameter is greator than 200 mma, pieces of pipe of about 200 mm axial length’ and with an approximate circumferential are length of 200 ‘mm shall be prepared by cutting, In such eases, the entize ciroumference of approximately 200 mm long seotion of pipe shall be divided into Pieces measuringapproximately 200mm square. ‘The direction of the pipe axis shall be marked on. the pieces. All pieces are required tobe tested. A mark shall be scribed on the external surface approximately 50 mm from each end of the test pisces in the axial direction of pipe (in the case, of complete section of pipo, the mark shall be soribed around the whole ciscumference). The stance between the two marks, J, (reference length), shall bo approximately 160 mm and shall be measured to the nearest 0.25 mm at ambient temperature, 0-2 PROCEDURE C-2.1 Place the test pieces concave side up on a glass plate previously dusted with talcum, to enswe that changes in length take place u ‘unimpeded. The test pieces shall not touch sech of C-2.2 Set the oven tomperatureat 110£2°C. The slass plate with the test pieces shall then he placed: theoven heated to ast tomporaturc and capable of maintaining continuous forced air circulation. The test pieves shall be Kept in the oven at tho temperatures and for the periods specified below: Wait Test Period of ‘Thickness, S Temperature Stressing mm S ‘minutes Up tos 1022 6041 OverSuptois 11942 12022 Over 16 1042 2045 ‘€-.2.3 Remove the test piscos from the oven and llow to cool in air, without being moved at te ambient temperature. Measure the minimum ‘distance hetweon the two marks, C-3 EXPRESSION OF RESULTS C8.1For cach test piece, caleulaie the Jovgitudinal reversion, 7, as a percentage, as «100 where f, and fy, are the distances (reference lengths) in mm before and after the tost. (C-5.2 Theaverage value (arithmoticmean) ofall the test pieces shall be obtained and zeported.IS 4984: 1995 ANNEX D. (Foreword) COMMITTEE COMPOSITION Plastic Pipos and Fittings Sectional Committee, CED 50 Chairmen Representing Si K PRaSMAKRA Rio ‘Enginecrin-Chiets Branch, Ministry of Deferen, New Delhi Manders vrais Enanem Municioal Comoration of Creator Bombay, Bembey DEPUTY HYDEAUTIC ENGINEER (Allerate) Si PS Rayvansin Central Public Heslth & Environmental Engineering Organization, Minisey of Works Housag, Now Dat SHUM. S. NARAYANAN ( Allernate) Dak Panuswar ‘National Grvironmental Engineering Resa Initituee (CSUR, egpur SUNKMLATIS.S. DEAGE ( Altemale) SHRM. S. ONAN ‘Gurvase Plastics & Palyeser Ltd, ombay ‘SURIC, P, SAME ( Ateratey ‘Sits 8. Peanaste Delhi Musicipal Corgoceton, Deli (Cuter Prensa (C) Alternate) Sits 5,8. BEANDAKL Wavingndia ted, Ghasiabad Seni V. K. Suan ‘NOCTL, Boaay Sind N,N, Saas (Alterna (Cuter Excise (PPR & D) U.P, al Nigam, Luckiow Mananunts Mason ( Alternate) MasP.K ousiND Minin of Detance, New Delt ‘SHEN Sot, ARE (Alternate) Bhousseraine Drnecros ‘Tamil Nadu Water Sopply & Drminage Board, Maes (Cina? ENsiveRe (Weeren REDION) (Alternate) Darvry Cum Boonen Pale Health Enoinering Deperiment, Goversiest of Kecla DRES. Rana Hovaing and Urtaa Development Corporation Ltd, New Delhi ‘Sim K. Sumuaanioe(Atemere) Scesnse (Contes Boiling Roasarch Inatinwe (CSIR), Roorkee ‘Sim Sues Kunan Stun (Alternate) Situ KL, Keaxna EPC Irrgstion La, Bombay: ‘Sart ViiavareV Simona Akernate) Sim. B Docwoe ‘Almedabaad Municipal Corporation, Ahmedabad SHFLR. A PRMEL CAltomate) DRH.C. Mavriwnsass Jain Plastic and Cheieale, Jalgaon [SUR S. NARATEASWANE (Alternate) ‘Sumntant Seen Varnea (naphive View India ee, Nast Sia A Sauunsta Alternate) DRDaaxassay Rav Finces Industries Lad, Pune Suk. Cuaupieey ‘Ofc ofthe Chief Engineer. Public Heslih, Criss, Hhubsneshwar ‘Sunt GULAN AinorD Public Health Eneineering Jone, Governnen of Karnataka ‘Sirs uses Pasa ‘Direstorste Genera of Supplics& Disposals, New Delhi ‘Sit JY KUMAR (Allemnate) Som VK dane Public eat Engineering Department, GovernaentofReisthan, faipur ‘SHRUM, KM. Fost (Alternate) (CHE? Esaivies Dass) Central Pubic Werks Depasisient, Now Delhi Scrsunminnia Esoninsn § 6 6) uernate) ‘sia Waa aeexDONCA ‘The Supmme Industrise Ltd Bombay ‘Suma B.D. Yara (Allemate Same 6.16 Lavcxanant (Central Inatitute of Pasties Baginwaring and Technology, Madras DAP. Das(Alemate) ‘Su D. I Exsean Calcutta Municipal Corporation, Calta SERA. K BISWAS (Alternat) (Continued on page 18) RIS 4984: 1995 (Contisaad from page 2 ) Members Representing DRS M. Paver Institute of Cooperative Management, Ahmedsbed ‘DM, K, PANDEY (Alternate) Sige Sram RITES. New Det ‘Dinwcton QATEMUALS MANASEENT Delhi Develooment Authority, Now Del ‘SUPERINTRNDING FNamEeR (DESIONS) (Aleate) Sau KP. Nacwary ‘Reliance Industries Lid, Fombay DRY.N. SHARMA (Allernate) S10. P, Ratma ‘uildlng Naterials and Techaslogy Prometion Coureil (Minitey af “Urbaa Development), New Dal SUG. K. SreASKN Vimplex nia Pt Ue, Madeoe DRS Sianzeaatoonmy Madras Metropoltan Water Supply and Sewerege Boer, Madras ‘SHRI Tut. SHENEAGAWANDAM (erate) ‘Sau S. Sonpxra ‘KWH Heligloycie Gi) Ld, Baubey Sama B, N. Puan (Aternate) ‘su J. RM, Dirwtce Genera. BIS Soffcic Memier) Dinector & Had (Civ Ease) Sertary Sua, Sort Director (Civ Engg, BIS ‘Panel for Polyethylene Pipes, CBD 50: P4 Cone Seu Kana A. Sas RITES. New Delhi Banbers ‘Sir VK Stasuex Polyolotus tadustries Lid, Bombay SERIM. S. DATT (Alterna) ‘SHRI KL. Kane BPC teigation Led, Bombay Snr. V, Stmckad (Alternate) DaY.N Siam ‘olianeaIndustriga Ltd, Bostay ‘Sim Jacatoni Bass (teraate) DRE. MRUTEYUNAcA “iin Plies & Chemisals Jalgaon ‘SHRIS, NaRARSWAMD (Allomate) Sige 8. SuNDaRiae ‘WE Heliplastis Gnidia Le, Bombay. SSMRIN N, PHADMS (Alera) ‘Sima 3. Panag DMS & SDU, New Delhi ‘Sui ANAND PRAKASH (Allemate) UPCOLL P, Dasa Enginceri-Chists Branch, Ministry of Defines, New Delhi SIMU N, SINHA Allemote) ‘Sant 0, Pema BMTPO; New Deas ‘Bvonactane Diarctor “Tam Nadu Water Supply & Drainage Board, Madras (Came EvcivetR SPO) PWD, New Delhi SurmraNTENDING ExGINGER (8 & 8 (Allernate Da KIERVAN L, XOTIAN ‘Mania Phischem Mysere SHE BS Russet Unipias fodia Lid, New Dell Siow KK. Kavu (alternate) ‘Sis DIRARISH Baran Inter ink Serisoe Pv Lad Now Dalht 4Bureau of Indian Standards harmonies ity mattotion eablahed under the Bureau of Indian Standerds Ae, 1966 wo promece Teensnions development of che acuvies of standardiotion marking oe Secla e O of goods and ‘attending to connected matters in the country, Copyright Shoat the gmaratt ofall ts pblicadons. 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