MM SC310
MM SC310
Product Manual
Table of Contents
• Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
• Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
• Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
• Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
• Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
• Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
2
Introduction
This document contains information on the operation, installation, and
maintenance of the SC310 Series Signal Conditioner. The signal conditioner
is a device that converts a sensor input to 0-20 mA, 4-20 mA, 0-5 Vdc, or
0-10 Vdc output signals and provides a buffered dynamic output of the vibration
waveform. The signal conditioner accepts input from an accelerometer, velocity
transducer, or proximity probe. The signal conditioner’s output can be configured
proportional to acceleration, velocity, or displacement depending on the input
transducer type. Additionally, the signal conditioner also contains dedicated
pins for input from a temperature sensor and a 4-20 mA signal proportional to
the temperature sensor input voltage.
3
• Output selectable between acceleration, velocity, or displacement (varies
by configuration)
• Ten available full-scale ranges from 0.5 to 500 (g’s, IPS, mm/sec, mils; the
maximum full-scale range varies based on input sensor activity)
• Two buffered dynamic outputs, one via BNC and one via terminal blocks
• 35 mm DIN rail mountable
• Removable terminal blocks facilitates easy wiring
Installation
SIGNAL CONDITIONER ELECTRICAL WIRING DIAGRAM
FOR SINGLE CHANNEL IEPE ACCELEROMETER INPUT
Electrical Connections
1
CAN Low
4-20 mA 9
Output Temperature Output (-)
CAN High
2 10
Dynamic Output (+)
Channel 1 Output (+)
7 15
Temperature Input (+) (.1 to 1.7 V)
8 16
Figure 1. Signal Conditioner Electrical Wiring Diagram
for Single Channel IEPE Accelerometer Input, with Temperature
4
1. Connect the +20 - 32 Vdc power lead to the terminal marked 5 and the negative
or common to the terminal marked 6.
2. For single channel accelerometer input connection, wire the sensor leads to
13(+), 14(-), and 15(shield drain wire) as shown in Figure 1. If using a TA series
sensor, the temperature out lead is attached to terminal 16.
3. Connect the output device to terminals 11(+) and 12(-) for channel one’s
4-20 mA signal proportional to the vibration level.
4. Connect output device to terminals 1(+) and 2(-) to obtain the 4-20 mA signal
representative of temperature level.
5. Terminals 7(+) and 8(-) are inactive for single channel signal conditioner builds.
6. The dynamic signal output can be obtained from the BNC connector at the top
of the signal conditioner or from terminals 3(+) and 4(+).
DYNAMIC
SIGNAL
OUTPUT
Terminal connections are also listed on the side of the signal conditioner.
5
Wiring for Biaxial/Triaxial Accelerometers
The SC300 Series signal conditioners are compatible with biaxial and triaxial
sensors; however, the wiring will be different than connecting a single-axis
accelerometer or piezo-velocity sensor. Each vibration input will require a unique
signal conditioner, so a triaxial sensor will require three SC300 units, and each
biaxial sensor will require two SC300 units. Each axis of vibration will have its own
signal conductor wire, which will then be run to a separate SC300 on terminal 13.
The black common conductor will be run to one of the signal conditioners at
terminal 14, then must be daisy chained to terminal 14 of the remaining signal
conditioners. For more information or questions, please contact CTC.
Mounting
The signal conditioner is designed to be mounted on a 35 mm DIN rail. The
mounting clip is spring-loaded to facilitate simple permanent locating. To remove
the signal conditioner, use a small flathead screwdriver as a lever on the spring-
loaded mounting clip. With the clip disengaged, slide the signal conditioner from
the mounting rail.
6
Signal Conditioner Configuration
Requirements
• Windows 10 minimum build version: 1703 or .NET Framework 4.7.2 (https://
dotnet.microsoft.com/download/dotnet-framework/thank-you/net472-
web-installer)
• Approximately 1GB of free storage (5GB recommended) to create application
files, log files, and database records.
7
3. A compressed .zip folder will download. Find this in your browser’s
download manager and open the file.
a. A window may pop up asking about compressed folders. Click Extract all.
4. Double click the .exe file located in the folder to launch the installer.
a. Windows security might attempt to block the installer on launch. If this is
the case, click the “More info” line.
b. Click the Run Anyway button. This will launch the software installer.
8
5. Read and accept the licence. Click Next.
8. By default, the program will add a launch button to the Windows Start
Menu. If this is not desired, click the “Don’t create a Start Menu folder”
checkbox. Click Next to proceed.
9
9. If a desktop icon is desired, click the “Create a desktop shortcut” checkbox.
Click Next.
10
Running the application
When you run the CTC Signal Conditioner Application, the first thing that will
appear is a device select screen. This is where all units currently plugged into the
computer will appear. If no Signal conditioners are plugged in to the computer, a
pop up window will display requesting that one be connected. Note: It is currently
discouraged to plug multiple devices in at the same time due to a limitation of the
USB serial drivers that cause the devices to lock up if any two USB COM ports read
or write at the same time. If this occurs, unplugging the devices should resolve the
issue. From this window, if a signal conditioner is connected to the computer, it will
appear automatically in the list and will be selected as soon as it’s detected.
Clicking the Configure Your Signal Conditioner button on the left of the screen will
take you to the page in Figure 3.
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Configuration Software
There are several different controls for changing the configuration of the selected
device. The Part Number text box will display the part number for the currently
selected configuration values. The Part Number text box will also change the
selected configuration values if a part number is typed or pasted into the box.
The Device Type box will show whether the currently selected Signal Conditioner
is Single Channel or Dual Channel.
12
In the configuration tab are the configuration settings for the unit. The “Input
Sensitivity” and “Input Units” dropdown menus define the sensor connected to
the signal conditioner. Input Sensitivity refers to the sensor’s sensitivity, and the
input unit refers to the sensor’s measurement type (g’s for acceleration, IPS and
mm/s for velocity, and mils for displacement). In Figure 3, the signal conditioner
is configured to accept input from a 100 mV/g accelerometer. It is essential
that this correctly matches the sensor type used to ensure proper scaling and
accurate calculations. The software will allow you to use combinations of input
sensitivity and input units that do not currently exist as sensors. If you do this,
the software will alert you that the “Part number is invalid or the software is out
of date. Config can still be applied” and produce a part number with a space in it.
The “IEPE Power” dropdown menu controls whether or not the built-in IEPE
supply on the device is enabled or disabled. In Figure 3, the IEPE power supply
is configured to “ENABLED,” so once configured and plugged in, the signal
conditioner will supply a constant 4 mA to the sensor. The sensor input and thus
settings described above are shared by both channels. Below, the “IEPE Power”
dropdown menu is where each channel’s scaling settings are configured. For the
SC310 series, only Channel 1 will be available to edit.
For example, the input sensor in Figure 3 is 100 mV/g, the full-scale range is
0-2 with a unit of g’s, and the measurement type is peak. Therefore, a midscale
condition will occur when the sensor outputs a signal corresponding to 1 g peak
(halfway between 0 g and 2 g). If the measurement type were RMS instead, a
mid-scale condition would occur if the RMS of the sensor signal was equal to 1
g (a peak value of 1.414 g). If the signal was integrated and the output unit was
IPS, a mid-scale condition would occur if the sensor were outputting a signal
corresponding to 1 IPS after integration.
13
The “Output Type” dropdown determines what kind of process signal each
channel will output. Selectable options are 0-20 mA, 4-20 mA, 0-5 Vdc, and
0-10 Vdc. The level of the output signal corresponds to where it falls in the full-
scale range. So, continuing the example from Figure 3, if the signal is at midscale
vibration (1g peak for this configuration), and the output type is 0-5 Vdc, then the
output signal will read 2.5 V.
The “Filter Range” describes the cutoff frequencies of a digital bandpass filter
used to filter the sensor signal on each channel. In the configuration in Figure
3, the frequency range is 10 Hz - 1 kHz. The signal conditioner will attenuate
frequencies below 10 Hz and above 1 kHz. To maximize precision, it is beneficial
to keep the primary frequencies of interest in the middle of the passband. There
are also computational limitations that put a limit on bandwidth for filtering. If
it is necessary to observe frequencies from 10 Hz to 20 kHz, this will not work
on a single channel. Should such functionality be required, CTC recommends
the SC320 series dual channel signal conditioner. Having multiple configurable
channels is advantageous in these situations. Channel one could be set to
measure frequencies from 10 Hz to 1 kHz, and channel two could handle
frequencies from 1 kHz to 20 kHz. This is also useful to split up the output units,
such as integrating for velocity on channel one and monitoring channel two for
acceleration.
The “Default Configuration” button will load all dropdown menus with the
standard ISO configuration, corresponding to a 100 mV/g sensor in and IEPE
Power on. Channel 1 will display a 0-2 full-scale range, IPS output units, RMS, and
a frequency range of 10 Hz - 1 kHz. Channel 2 will display a 0-10 full-scale range,
output units of G, Peak, and a frequency range of 1 kHz - 5 kHz. Both channels
will show 4-20 mA.
The “Read Configuration From Device” button will clear whatever configuration
is currently selected and replace it with the last one saved on the device (only
on devices above firmware version 2). This happens every time a device over
firmware version 2 is connected, and this button is meant to allow you to see
what was previously configured without unplugging the device. The feature will
falsely claim that the filters are 10 Hz-1 kHz and 1 kHz-5 kHz after updating past
firmware version 2 until the device is programmed again. This error is because
the device will not know what the previous filters were before firmware version 2.
Once the desired configuration is set, the device will need to be programmed
by pressing the “Program Your Signal Conditioner” button. A new window will
pop up and show the current progress. If this process fails, be sure to read the
troubleshooting guide. The “Update Firmware” tab shown in Figure 4 is where the
user can update the signal conditioner’s firmware by clicking “Update Firmware.”
14
Figure 4. Update Firmware
The Diagnostics tab shown in Figure 5 is where device errors and warnings can
be read off the signal conditioner (see Indicators in the Operation section) by
clicking “View Errors.” If errors are present on the device, View Errors will read
them and display information about the error(s) for corrective action. Any errors
that appear may be cleared from the device by clicking the “Clear Errors.” Both
operations are done via the USB port, like when programming the device.
Figure 5. Diagnostics
15
Accessing Configuration History
Clicking “File” in the top menu will allow the user to select an option to view
previous configurations. Selecting this option will open the computer’s default
text file viewer with a log containing the date, time, serial number, part number,
and full configuration.
16
Operation
Once all wires are connected, apply power to begin operating the signal
conditioner. Make sure the status light settles to normal mode.
Note: When the software reports an error, it does not necessarily mean that the
error is currently present on the signal conditioner. It just means that the error
has been encountered at some time and recorded for reporting. For example, if
the signal conditioner was powered before any output wiring was complete, the
device will record an output error. If wiring is then completed, the output error
will go away if the wiring is correct but would show up in an error report if not
cleared. Always reference the LED indicator for live device status, and remove
any erroneous/out-of-date errors.
Calibration
The signal conditioner is calibrated internally during startup. The digital calibration
eliminates the need for any adjustments to the analog output.
Indicators
The LED on the front of the signal conditioner will indicate the status of the signal
conditioner.
17
State 3 - Input Open Detected
• LED is solid red
A detected warning can be due to several things, such as incorrect output wiring
(e.g., an open circuit detected on a current output or a short circuit detected
on a voltage output) or corrupted configuration memory. The device will still
be processing input data. However, it may be running in a reduced state or
return unexpected results (e.g., if memory is corrupted, the unit will default to
the standard ISO configuration until reprogrammed). If this state is detected,
carefully inspect all wiring for secure connections and cycle power to the device.
If the warning persists, the configurator can be used to determine the root cause
and corrective action.
In the case of a fatal error, the device has detected some non-recoverable
hardware issue which could have been caused due to physical damage or misuse.
Processing will be disabled in this case. Communication with the configurator
may or may not work depending on the root cause but should be attempted as
it may state the error that occurred. In some cases, cycling power to the device
can remedy the issue.
This state occurs when the signal conditioner starts up, confirms there is an
available configuration, and sets up its peripherals and outputs. If the USB cable
is connected and plugged into a PC, this state will persist. Plugging in the USB
cable at any point will also cause the device to enter this state. Regular operation
will not occur while the USB cable is plugged in.
18
State 7 - Bootloader
• LED is flashing between red and green
This state occurs during device startup and indicates the bootloader is running.
This state will persist if new firmware is being written for the duration of the
update. If no firmware update handshake is received from the configurator within
5 seconds, the device leaves this state and continues with the startup.
18
16
14
Output (mA)
12
10
4
-40 -20 0 20 40 60 80 100 120
Temperature (°C)
Output Temp
(mA) (°C)
4 -40
4.1 -39
4.2 -38 19
4.3 -37
Portable Data Collector Interfacing
When collecting waveform data from the BNC jack on the signal conditioner using
a portable data collector that supplies constant current power, it is recommended
that the data collector is configured so that power to the sensor is turned off.
Although the BNC connector circuitry offers short circuit protection and can
safely sink the current, long-term degradation may occur due to increased power
dissipation depending on the magnitude of the IEPE current. There is no need
for the data collector sensor power to be turned on for the data collection to be
made, and it is the safest way to make measurements if possible.
20
Verifying Driver Support for Configuration
If the SC300 is correctly connected via USB and the software properly installed,
the serial number of the device will appear in the dropdown menu.
If both steps above are confirmed, then the device might be missing critical PC
drivers needed to read the USB.
In this case, navigate to the Device Manager program (through the Start menu on
Windows Devices) and look for the drop-down menu on the left side of the page.
21
Look for and select the “Other Devices” option, then right-click on “USB Serial
Port.” Select the “Update Driver” option.
Select “Search Automatically for Drivers,” and the computer should search for
and install the necessary driver.
If the driver updates correctly, there will no longer be a “USB Serial Port” option
in the “Other Devices” section, and a new option will appear in the “Ports” section
of the drop-down tree.
Once this is completed, open the CTC Signal Conditioner program. The SC300
will appear with a serial number, and all functions will perform correctly.
22
If a notification appears that there is no available upgrade, the driver will have to
be installed manually.
Scroll down to the download link section and select the setup executable option
on the left side.
Retrieve the file from the Downloads section of your File Manager, and run the
program.
23
A standard installation wizard will open. Follow it to completion.
When this is complete, return to the Device Manager. If all is correct, USB Serial
Port (COMX) will be displayed in the Ports section of the drop-down menu.
When this appears, open the CTC Signal Conditioner program. The
SC300 will appear with a serial number, and all functions will perform
correctly. Please feel free to contact CTC for any technical assistance.
24
Troubleshooting
Troubleshooting the Software
25
Troubleshooting
Troubleshooting the Hardware
26
Problem Description Recommended Actions
Check output wiring, ensure all
connections are present and secure,
Open circuit detected on CH1 there are no breaks in the wires, and
there is no exposed conductors that
can cause short circuits.
Ensure that the end measurement
device (DCS, DAQ, PLC, multimeter,
etc.) is correctly configured to read
Short circuit detected on CH1 the signal conditioner’s output signal
(current for 0-20/4-20 mA, voltage for
0-5/0-10 Vdc).
If a resistive load is being used for
measurement, ensure it is properly
valued.
Open circuit detected on CH2
Load should be 1k Ω minimum for
voltage configurations.
For current configurations, load must
be configured so that compliance
voltage (voltage powering the device)
Short circuit detected on CH2 is not exceeded (1k Ω maximum
recommended for a compliance
voltage of 24 Vdc).
The signal conditioner detected a
CH1 overheat detected temperature outside of its operating
range while running. Ensure operating
CH2 overheat detected environment/enclosure does not
exceed 80 °C.
Power cycle the device.
Hardware configuration error Check wiring for correctness/
robustness; ensure signal conditioner
common is NOT tied to earth/chassis
ground.
Internal communication bus fault Try re-programming.
Try setting to ISO.
27
Problem Description Recommended Actions
Ensure that the connection to the
PC is secure and did not come loose
during programming. Also make sure
that the signal conditioner does not
No response from signal conditioner
lose power during programming.
when programming
LED status light should remain solid
orange while plugged in. Check that
the configuration is correct and try
programming again.
Error writing configuration to memory
Close the application and reconnect
Configuration memory corrupted the signal conditioner and attempt
Error configuring CH1 to reprogram the device. If
communication errors persist, follow
Error configuring CH2
the USB device not recognized section
Error configuring CH1 (CRC) in the Troubleshooting the software
section of the user manual.
Error configuring CH2 (CRC)
Ensure that the PLC/DCS input
settings (unit, scaling, filtering) match
the chosen configuration of the signal
conditioner exactly.
Confirm wiring from the signal
conditioner to the system is correct
according to manual instructions
and diagram, with consideration for
Once installed and connected to an
noise, along with radio frequency
online system (PLC, DCS, SCADA), the
and electromagnetic interference.
values that the system receives do
Note: the SC300 Series signal
not match what is expected (too high,
conditioner features shared commons
too low, etc.)
between each channel and between
multiple units if wired into one of our
SCE or SCD enclosures. The SC300
does not require an isolated analog
input card for the monitoring system.
Ensure that there is a strong earth
ground connection to avoid noise and
loop interference.
28
Software End User License Agreement
This END USER LICENSE AGREEMENT (“Agreement”), is a binding agreement
between Connection Technology Center, Inc., a New York corporation, with
offices at 7939 Raw Boulevard, Victor, NY 14564 (“CTC”) and the entity registered
with CTC (“Licensee”) as the purchaser of the SC300 Series signal conditioner
(the “Signal Conditioner”). Licensee and CTC are individually hereinafter referred
to as a “Party” and collectively as the “Parties”.
“Intellectual Property Rights” means any and all registered and unregistered
29
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“Software” has the meaning set forth above but refers only to the object
code version made available by CTC to Licensee for download.
30
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32
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9 or, in the case of Licensee, Sections 2, 4, 7(b), 11 or 12, would cause
the other Party irreparable harm for which monetary damages would
not be an adequate remedy and agrees that, in the event of such breach
or threatened breach, the other Party will be entitled to equitable relief,
including a restraining order, an injunction, specific performance,
and any other relief that may be available from any court, without any
requirement to post a bond or other security, or to prove actual damages
or that monetary damages are not an adequate remedy. Such remedies
are not exclusive and are in addition to all other remedies that may be
available at law, in equity, or otherwise.
(c) Assignment. Licensee may not assign or transfer any of its rights
or delegate any of its obligations hereunder, in each case whether
voluntarily, involuntarily, by operation of law or otherwise, without the
prior written consent of CTC. Any purported assignment, transfer, or
delegation in violation of this Section is null and void. No assignment,
transfer, or delegation will relieve the assigning or delegating Party of
any of its obligations hereunder. For purposes of this provision, a sale of
controlling equity to, or all or substantially all of the assets of Licensee,
to a third party, or the merger of Licensee with a third party, shall also
36
constitute an impermissible assignment. This Agreement is binding
upon and inures to the benefit of the Parties hereto and their respective
permitted successors and assigns.
(d) Governing Law. This Agreement is governed by and construed in
accordance with the internal laws of the State of New York without giving
effect to any choice or conflict of law provision or rule that would require
or permit the application of the laws of any jurisdiction other than those
of the State of New York. Any legal suit, action, or proceeding arising
out of or related to this Agreement or the licenses granted hereunder
will be instituted exclusively in the federal courts of the United States
or the courts of the State of New York in each case located in the city of
Rochester and County of Monroe, and each Party irrevocably submits
to the exclusive jurisdiction of such courts in any such suit, action, or
proceeding.
(e) Severability. If any provision or provisions of this Agreement shall,
for any reason, be deemed unenforceable or in violation of law, such
unenforceability or violation shall not affect the remaining provisions of
this License, which shall continue in full force and effect and be binding
upon the parties hereto.
(f) Section Headings. The headings of the sections, paragraphs, and
appendices herein are for the Parties’ convenient reference only and
shall not define or limit any of the terms or provisions hereof.
(g) Amendment & Waiver. No amendment to or modification of this
Agreement is effective unless it is in writing and signed by an authorized
representative of each Party. No waiver by any Party of any of the
provisions hereof will be effective unless explicitly set forth in writing
and signed by the Party so waiving. Except as otherwise set forth in this
Agreement, (i) no failure to exercise, or delay in exercising, any rights,
remedy, power, or privilege arising from this Agreement will operate or
be construed as a waiver thereof and (ii) no single or partial exercise of
any right, remedy, power, or privilege hereunder will preclude any other
or further exercise thereof or the exercise of any other right, remedy,
power, or privilege.
(h) Status of Parties. This Agreement shall not be construed as creating
any agency, partnership, joint venture, or other similar legal relationship
between the Parties; nor will either Party hold itself out as an agent,
partner, or joint venture party of the other Party. Both Parties shall be,
and shall act as, independent contractors. Neither Party shall have
authority to create any obligation for the other Party.
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(i) Interpretative Provisions. The words “hereof”, “herein” and “hereunder”
and words of like import used in this Agreement shall refer to this
Agreement as a whole and not to any particular provision of this
Agreement. The captions herein are included for convenience of
reference only and shall be ignored in the construction or interpretation
hereof. References to Articles and Sections are to Articles and Sections
of this Agreement unless otherwise specified. Any singular term in this
Agreement shall be deemed to include the plural, and any plural term
the singular. Whenever the words “include”, “includes” or “including” are
used in this Agreement, they shall be deemed to be followed by the words
“without limitation”, whether or not they are in fact followed by those
words or words of like import. “Writing”, “written” and comparable terms
refer to printing, typing and other means of reproducing words (including
electronic media) in a visible form. References to any agreement or
contract are to that agreement or contract as amended, modified or
supplemented from time to time in accordance with the terms hereof
and thereof. References to any person include the successors and
permitted assigns of that person. This Agreement shall be construed
without regard to any presumption or rule requiring construction or
interpretation against the Party drafting an instrument or causing any
instrument to be drafted.
( j) Entire Agreement. This Agreement, together with any other documents
incorporated herein by reference and all related Exhibits, constitutes
the sole and entire agreement of the Parties with respect to the subject
matter of this Agreement and supersedes all prior and contemporaneous
understandings, agreements, and representations and warranties, both
written and oral, with respect to such subject matter.
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Maintenance
There are no customer replaceable parts on the signal conditioner. The device
has been designed to self calibrate and monitor its own operational status. It
is designed to provide trouble-free continuous service under normal operating
conditions. Should the instrument require repair, visit ctconline.com for a return
material authorization.
All CTC products are backed by our unconditional lifetime warranty. If any CTC
product should ever fail, we will repair or replace it at no charge.
Refund
All stock products can be returned for a 25% restocking fee if returned in new
condition within 90 days of shipment. Stock products qualify for free cancellation
if your order is cancelled within 24 hours of purchase. Built-to-order products
qualify for a 50% refund if returned in new condition within 90 days of shipment.
Custom products are quoted and built specifically to the requirements of the
customer, which may include completely custom product designs or private
labeled versions of standard products for OEM customers. Custom products
ordered are non-cancellable, non-returnable and non-refundable.
Mm-Sc310/Rev B
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