1 - Method Statement
1 - Method Statement
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Table of Contents
INTRODUCTION .................................................................................................................................................. 4
PURPOSE ......................................................................................................................................................... 4
SCOPE ............................................................................................................................................................. 4
SITE MOBLIZATION : ......................................................................................................................................... 5
PERMANENT & INCORPORATED MATERIAL ................................................................................................... 5
SAFETY REQUIREMENTS & PRECAUTION MEASURES ...................................................................................... 5
SAFETY REQUIREMENTS ................................................................................................................................... 5
MEDICAL CHECK......................................................................................................................................... 5
SAFETY INDUCTION ..................................................................................................................................... 6
SAFETY EQUIPMENT ..................................................................................................................................... 6
PRECAUTION MEASURES ................................................................................................................................ 8
PRE-TASK MEETING ...................................................................................................................................... 8
PRE-START MEETING..................................................................................................................................... 8
OPERATOR ASSESSMENT ............................................................................................................................. 8
EQUIPMENT & MATERIAL MOBILIZATION STRATEGY ................................................................................... 9
ENVIRONMENTAL PROTECTION MEASURES ................................................................................................... 9
WORK SEQUENCE ............................................................................................................................................ 10
1. Testing of Domestic Water Supply Piping System............................................................................... 10
Scope ........................................................................................................................................................ 10
Test Equipment: ........................................................................................................................................ 10
Responsible personnel: ............................................................................................................................ 10
Hydrostatic Test for Hot and Cold-Water Supply: .................................................................................. 11
Safety ........................................................................................................................................................ 11
Records ..................................................................................................................................................... 12
2. Testing of Drainage Piping ................................................................................................................... 12
Scope: ....................................................................................................................................................... 12
Test Equipment: ........................................................................................................................................ 12
Responsible personnel: ............................................................................................................................ 12
Method of Testing: ................................................................................................................................... 13
3. Road Asphalting ................................................................................................................................... 15
4. Removal, Insulation, Flooring and Wall Cladding of Bathrooms (600) ............................................. 16
5. ISOLATION/WATERPROOFING .............................................................................................................. 16
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6. METHOD STATEMENT FOR ROOF .......................................................................................................... 17
7. METHOD STATEMENT FOR Bathrooms (600) ......................................................................................... 21
PLASTERING ............................................................................................................................................... 22
TILES ........................................................................................................................................................... 25
8. ELECTRO MECHANICAL WORK INSTALLATION .................................................................................... 27
9. HANDOVER/TAKEOVER PLAN .............................................................................................................. 28
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METHOD STATEMENT
INTRODUCTION
PURPOSE
This work procedure relates to Developing and improving the officers and personnel buildings at King Faisal
Naval Base in Jeddah.”
The purpose of this document is to describe the construction methods and sequence of
work related to the Project.
SCOPE
• Site Mobilization
• Safety & QC PRECAUTION
• Testing of Domestic Water Supply Piping System
• Testing of Drainage Piping
• Road Asphalting
• Curbstone and Interlocking Tiles Installation
• Cleaning of Public Sites
• Sidewalk Installation
• Parking Awning and Traffic Sign Installation
• Removal, Insulation and Flooring of Roof
• Removal, Insulation, Flooring and Wall Cladding of Bathrooms (600)
• Sanitary Fixtures and Water Heaters Installation
• Interior Wall Painting
• Exterior Wall Painting Plain concrete.
• Hand over the project.
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SITE MOBLIZATION :
Compass.co coordinate with owner staff and the consultant for site mobilization works:
• Allocate caravans and site offices and toilets for the site staff.
• Construct temporary store for materials.
• Appoint site maneuvering plan.
All site mobilization work will be in detail after receiving the site nature from the owner and the
consultant.
All permanent & incorporated project material shall be tracked through the submittal of
MSF (Material Submittal Form) to ensure only approved materials are used.
All the works are executed in accordance with the contract and the relevant
regulations.
Risk assessment is performed to evaluate potential hazard of different aspects of the
work and all
Relevant parties informed.
SAFETY REQUIREMENTS
MEDICAL CHECK
All personnel involved must be subject to a conclusive medical check-up stating their
full ability to work on site.
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SAFETY INDUCTION
All personnel involved shall attend an induction course conducted by the safety officer.
The safety officer shall explain the necessary safety requirements as identified in the
general project risk assessment.
SAFETY EQUIPMENT
Safety Shoe Hard Hat Safety Glove High Visibilty Vest Safety Glasses
SPECIFIC PPE
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Welding mask Welding apron Safety belt
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PRECAUTION MEASURES
PRE-TASK MEETING
All personnel involved shall attend a pre-task meeting for the specific work to be
carried out.
This meeting will ensure that all workers have been trained and informed about all the
specific risks of the task.
An attendance sheet shall be circulated and signed to ensure all personnel is
accounted for and informed.
PRE-START MEETING
All personnel entering the site shall have received a safety induction. Every shift a pre-
start meeting will be held with all personnel and operators to explain the activities of the
coming day, the interface, the specific tools and risks.
Specific tool box talks will be held regarding the risks described in the Job Safety
Analysis.
OPERATOR ASSESSMENT
All operators involved must receive statutory & site required training & testing or
examination to be authorized to operate on site.
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EQUIPMENT & MATERIAL MOBILIZATION STRATEGY
All equipment involved shall undergo necessary inspections to ensure compliance with
Project
Specifications and in accordance with the HSE requirements, to ensure only approved
equipment is granted site access.
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WORK SEQUENCE
Scope
The scope of this Method Statement is to define the method of Testing of Domestic Water Supply
Piping System installed within the Officers residences as per SOW.
Note
Test Equipment:
▪ Pressure Gauge
▪ Mechanical Hand Pump
Note
• The calibration certificates of testing instruments shall be verified prior to usage and copies
shall be included in the test reports.
Responsible personnel:
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Hydrostatic Test for Hot and Cold-Water Supply:
▪ Check and inspect visually the condition of water supply piping section to be tested for any
leaks or defects and make a record.
▪ Upon completion of inspection, the open ended pipes shall suitably be plugged or blanked-off.
▪ All the joints shall be left uncovered until satisfactory completion of testing.
▪ Connect a calibrated pressure gauge to the pipe work at a suitable location.
▪ Check and ensure all drain valves are closed and in-line valves are open.
▪ Fill the section of pipe work under test with clean water.
▪ Subject the Cold & Hot Water piping to hydro test at 10 Bar Pressure for 24 hours of 1.5 times
of the working pressure, whichever the highest by using a mechanical hand pump.
▪ After pressurizing the pipe work to the required pressure, a holding time of 2 hours shall be
allowed.
▪ Inspect all joints, valves, fittings etc. for leaks if there is a drop in pressure.
▪ Repair leaks and defects, if any, with new material as required and retest the pipe work until
satisfactory results are obtained.
▪ Consultant/Consultant shall be notified at least 24 hours in advance to witness the test by
submission of work inspection request.
▪ Only calibrated pressure gauge shall be used for pressure testing.
▪ After successful Pressure testing ensures that piping system is fully drained
Safety
▪ Only experienced and skilled personnel shall be engaged for hydrotesting of domestic water
piping system.
▪ Safety guards shall be in place and secured prior to start-up.
▪ Warning signs and tapes shall be placed during testing as required.
▪ All safety procedures shall be followed in accordance with the project health and safety plan.
▪ The Safety Officer shall check and ensure all safety precautions are followed.
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Records
Scope:
This method statement details the method for hydrostatic testing of drainage piping installed
within the Officers residences as per SOW.
Note
• Before carrying out this test, the whole building shall be evacuated of any occupants
for safety.
Test Equipment:
▪ Manometer
▪ Pressure Gauge
▪ Mechanical Hand Pump
Note
• The calibration certificates of testing instruments shall be verified prior to usage and
copies shall be included in the test reports.
Responsible personnel:
Air Testing
Hydrostatic Testing:
▪ A water test is conducted to ensure and prove the tightness of the joints and ensure
there are no leaks in the piping system.
▪ The water pressure test can be applied to the system in its entirety or in sections. All
openings in the piping will be tightly closed by special cast iron pipe plugs or by
another suitable means and the system will be filled with water to the point of overflow
from the highest point. The plugs can be temporally opened to make sure that all air
has been vented and that water has reached all parts of the system.
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▪ No section of the pipe shall be tested to less than 1.5-meter head of water. In testing
successive sections of piping, at least the upper 3 meters of the next proceeding
section will be tested. Except for the upper-most 3 meters, the whole system shall
have been subjected to a height of less than 1.5-meter head of water.
▪ The water shall be kept in the system or in the portion under test for at least 30 minutes
before inspection starts. While the system is under pressure, a careful inspection shall
be made of all pipes and joints. If any leaks in joints or evidence of defective pipe or
fittings are revealed, the defective pipe/fitting should be immediately replaced with
new joints and materials.
▪ After the correction is made the test pressure will be maintained for a minimum of 30
minutes.
▪ Testing will be inspected by Client engineer to their satisfaction and document for
correct test will be maintained by getting approval in test certificate.
Safety:
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3. Road Asphalting
1. Must coordinate that all Curbstone works and pavement works required have done before
Installation of sub-layer such as ( sub base-Layer & MC-1 Layer )
2. Must coordinate that all Relative works required have done before Installation of asphalt layer
such as ( sub base-Layer & MC-1 Layer ),OR, ( RC-2-Layer )
Hold Point : Should Check all Road Leveling and drain Slope before apply the Asphalt Laye
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4. Removal, Insulation, Flooring and Wall Cladding of Bathrooms (600)
Remove old insulation safely?
Inspect the Insulation. There are several different types of insulation, so you should
first identify the type you have in your
attic. ...
Gather the Right Equipment. ...
Protect Your Space. ...
Create Your Workspace. ...
Set Up Tarp and Trashbags. ...
Put on Safety Gear. ...
Vacuum Insulation. ...
Remove Flooring safely?
a hammer and chisel to pry away floor tiles. Professionals, however, know that a tile
drill or diamond drill bit will do the job faster. This makes a drill (with the right bit) one
of, if not the most important tile removal tool
Clean Up. soil report and recommendation do good compaction to bottom of
excavation.
Install mix of replacement soil as requested in soil report , install in layers each
layer maximum 25cm,
Put water as recommended to reach the good water content and density of
compaction 95%
Do sand cone test or STP to check good capacity.
5. ISOLATION/WATERPROOFING
• The concrete surface must be clean, dry and free of roughness or dips. Sharp
edges should be smoothed and chamfered.
• Apply a bitumen primer coating at a rate of average 0.35Lit/m² and allow primer
to dry at vertical walls.
• 2 layers of waterproofing Membrane shall be applied with a suitable gas torch
burner connected to a propane gas cylinder.
• Sheets are overlapped longitudinally of 100mm and end laps of 150mm
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• Bonding is carried out by torch application in such a way that a continuous bead
of melted bitumen comes out from the overlap.
• The correct temperature for bonding the membrane on the substrate and the
overlaps is indicated when the protective film burns off.
• A horizontal membrane shall be installed fully bonded.
• The layer should be covered after application with a protective 4cm screed for
horizontal parts. For Vertical parts, a wall of bricks to be constructed to cover the
waterproofing layer.
8- THERMAL INSULATION
Thermal insulation is installed after the success of the process of testing the water to the surface,
and on the entire surface with horizontal overlap between the works of the thermal insulation
plates
9- Applying of the geo-textile layer:
Above The thermal insulation and before Start of The Finishing Works Should be fixing of geo-
textile as protection and separation layer.
10-Fixing the aluminum flashing girth, fixed by Screws and cover by Sealant at the top
2. L.W.F.
Foam concrete method statement & mix design proportion
Introduction:
-Foam concrete purpose is to make light weight roof screed giving drainage falls slope, thermal
insulation and providing suitable surface to receive water proof membrane system.
Tools & Equipment:
-Light weight foam concrete machine -Aluminum guide liner
-Mason tools, trowel, and rubber gloves
Substrate preparation:
-Roof slab should be free from loose mortar, excess materials, sound and clean surface required,
and before foam concrete the roof should be make level and slope guide towards to drainage fall as
required & approved percentage of slope.
Slope guides:
-As per approval slope percentage is 1% per meter length from lowest point (drain) to highest
point.
-As per roof span & distance, guides will be lines or point by using cement sand mix mortar.
Document Code
Mix design proportion:
S. Foamch Compressi
Cement water Density
N emical vestrength
180- 1-1.2 420-450 Kg
1 450KG /M³
190liters/M³ liters/M³ /M³
± 1.6 Mpa
Mixing method:
As per machine design (1 M³) capacity of machine available, first fill water in the mixing drum,
second feeding cement, and finally foam water, which is foam chemical convert by foam. This
composition mixing is done by two minutes after filling the foam to drum before pumping to the
roof.
Application:
Once the complete mix is ready then operator will pump by machine through flexible hose pipe to
the roof and it will be spread and level as per slope guides by skilled mason.
Density:
Density can be made as above table proportion mix as required.
Coverage:
1M³- foam concrete will cover approximately 10-12 M² by Average thickness of 8.Cm. if surface is
uneven the coverage will be vary as per site condition.
Material:
Cement
Water (portable)
Foam chemical (From Adva or MASS – foam Crete – UAE) or (Mas - foam chemicals – UAE)
Precaution:
Required open area in front of the building to access the machine and cement, Required protection
for hose pipe access via for incident of leak and blast. Required to protect A/C duct, and cables
while pouring of concrete.
Planning the installation of the membrane is important to ensure joins occur in suitable locations.
Supply & Apply layer APP membrane to be laid with side laps of 100 mm and end laps of 150 mm. the
membrane is to be fully bonding must occur for 1 meter each side of the end laps.
Partially roll up the aligned membrane roll from both ends ensuring that the membrane does not move
from position and start the flame bonding process.
Application of the membrane is by torch bonding using a suitable propane gas torch. The membrane is
applied with the surface featuring embossed squares, protected by the flaming film, facing down towards
the substrate. During the application of the gas flame, the flaming will melt to indicate when the material is
ready for bonding.
Starting on primed floor area of concrete, sheets should lap over previous sheets and this will result in
shingle-type side laps
The first roll of membrane is unrolled completely and aligned. Remaining rolls should be unrolled
approximately half. Way in order to properly align the 100 mm side lap and ensure the required 150 mm
end lap is maintained.
Apply heat by a propane gas torch to the outer surface of the rolled portion of membrane while unrolling.
Move the flame from side to side while unrolling the membrane by slightly pressing it.
On to the underlying surface. Avoid shifting the roll while unrolling; follow the edge of the deck or the lap
line.
In order to have a smooth and even seal at the joint, apply the flame to the bleed out and the trowel
simultaneously and spread the melted compound evenly to seal the joint. Correct welding will show a 4-8
mm wide continuous bead of bitumen compound along the lap edge.
PLASTERING
Preparation
A. Clean the surface and remove any dust, contaminated materials on plaster bases and
substrates for direct application of plaster, removing loose material and substances that
may impair the work. Form ties and other obstruction shall be removed or trimmed back
even with the surface of the solid base.
C. Apply forcefully dash coat on concrete and concrete masonry surfaces indicated for
direct plaster application. Dash coat is to cover full surface to be plastered and is to
provide rough surface of sharp protrusions ranging 3.0mm and 5.0mm. Dash-Coat Mix: 2
volume parts Portland cement to 3 volume parts fine sand, 1-part bonding agent to 3
part clean water mixed to a mushy-paste consistency shall be left untroweled,
undisturbed and moist cured for at least 24 hours after application and before plastering.
D. Install temporary grounds and screeds to ensure accurate rodding of plaster to true
surfaces. Check the straightness in each corner and add grout to hold the external corner
beads in correct and internal position to be fixed using corrosion resistant fasteners.
E. Before plastering starts, dampen, by spraying water concrete dash coat surfaces that
are to receive plaster with clean water.
Application
A. All plaster shall be prepared in a mechanical mixer mix 1:5 (1 part cement and 5 part
sand) using sufficient water to produce a workable consistency. Mix fiber 0.6 kg/m3 of
the mortar or plaster by first mixing with some water (30%). After all the ingredients have
been added including the remaining mixing water, the plaster should be mixed for a
further few minutes until uniform fibre dispersion. Plaster not used within 1.5h from start of
mixing shall be discarded.
B. The second coat shall be applied with sufficient material and pressure to ensure tight
contact with dash coat.
C. The surface of the second coat shall be brought to a true, even plane with a rod or
straightedge, filling surface defects in place with plaster.
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D. Applied plaster shall be floated as smooth as possible and then steel-troweled. Steel
troweling shall be delayed as long as possible and used only to eliminate the uneven
points and to force aggregate particles into the plaster surface.
E. Each plaster coat shall be applied to an entire wall or ceiling panel without interruption to
avoid cold joints and abrupt changes in the uniform appearance of succeeding coats.
Wet plaster shall abut set plaster at naturally occurring interruptions in the plane of the
plaster, such as corner angles, openings and control joints where this is possible.
G. Finished grooves shall be neat, of uniform width and depth, sharp straight edges and
exact vertical and horizontal lines. Elevation grooves shall be cut before plaster sets by
using molded guide or wooden strip and fixing it in temporary grout and screed.
Regarding recessed, follow the procedures same as grooves.
H. Form cornices by plastering additional coats against pre-formed wood templates fixed
onto plastered elevation. Make form wood templates to shapes, dimensions and
projection indicated on drawings. Apply additional under coats in thickness not more
that 10mm until obtaining required projection. Final finishes refer to item D.
I. Plaster should not deviate more than plus or minus 3mm in 3m from a true plane in finished
plaster surfaces, as measured by a 3-m straight edge placed in any location on surface.
Curing
A. Cut, patch, replace, repair and point up plaster as necessary to accommodate other
work. Repair cracks and indented surfaces. Repair work to eliminate blisters, buckles,
check cracking, and dry out as necessary to comply with visual effects.
B. To correct inaccuracies, dubbed out in thickness of not more than 10mm in same mix as
base coat and total thickness of dubbing must not exceed 25mm unless otherwise
approved.
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In areas where thickness is more than 20mm, apply dash keying mix before adding new
layer.
C. To correct inaccuracies in beam, column together with block work, chip carefully the
concrete structures by using hammer and chisel to receive dash coat (follow the
procedure in 1.C). For 25mm thick plaster repair apply it one time as per 2.B. For 45mm
thick, apply 20mm first coat and apply keying mix before adding the new layer. Each
layer must not exceed.
A. reify opening dimensions and angles and levels from finish floor line reference to ensure that
frames fit the openings. Align and fit the door in frame to each desired location and elevation.
D. Install, align, and fit the doors in frames with uniform clearance and bevel to provide
3mm at heads, jambs and between pairs of doors, bottom of door to top of decorative
floor finish or covering as per approved shop drawings.
F. Completed doors shall operate freely and smoothly without rattle or bound condition.
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TILES
Preparation Tile:
A. Sand Bed under Floor Tiles, thickness should be maintained as necessary to obtain
finish floor levels indicated on Approved Shop Drawings and Tile Designs.
Metal lathe 200 mm width & corner bead as specified and required.
D. Background to receive wall tiles on vertical surfaces to finished with ceramic wall tiles
are to be coated with dash coat to be wet cured for a minimum of 2 days prior to
setting of tiles.
G. Fit tile to electrical outlet, piping, fixtures and other penetration as shown in the shop
drawing.
H. tiles are to be soak in water for one hour prior to setting in place.
Floors Installation.
A. Obtain center lines for both axes as per approved shop drawing.
B. Floor tiles are to be set using thick wet mortar bedding on uniformly distributed sand
beds. Mortar mix shall be 1:3 (1 part Portland cement and 3-part sand) Thickness of
bedding shall be between (20-25mm). Each tile is to be beaten to ensure bedding of
tiles.
D. Install tile on floor with 3mm paver tile. In wet areas provide slope to drains.
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Tile Walls Installation.
A. Wall tiles are to set with thick wet mortar bedding on walls prepared. Mortar mix 1:4 (1part
Portland cement and 4-part sand) Thickness of beddings shall range between (15-20mm). Tiles
are to be beaten and set firmly in place to ensure full contact between tile back and bedding
in full area of tile.
B. Install tile on wall with 3mm paver tile.
C. In wet area; install ready skirting with continuous joint on the applied floor.
D. Comply prior to installing skirting with the preparation.
E. Maintain surfaces to receive skirting to have zero joint between surface of plaster and backside
of skirting.
Grouting
A. Clean joint by brush to ensure that thickness of tile is clear and free of foreign material.
B. Add 5 kg of tile grout to 1.8 liter of water and mix until thick creamy paste is produced; allow to
stand for 10 minutes.
C. Apply tile grout to the joint spaces between tiles using a sponge or soft cloth.
D. Work the mixture into the joints grouting the ceramics tile thickness and around the edges.
E. Remove surplus from the face of the tiles with dry cloth and run the tip as a gloves finger or a
rounded piece of wood along the grouting.
F. When the grout is dry, clean the tiles with a damp sponge.
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8. ELECTRO MECHANICAL WORK INSTALLATION
A. Must coordinate that all Builder works required have done before pouring the concrete
elements such as S.O.G
B. Assign the location of pipes in the wall or floor that is exactly as mentioned on the
approved details shop drawing. Mark with the line corresponds to the total area to
bury the pipe in the wall or floor.
C. Absolute care should be imposed not to damage the water proofing upon
installation.
D. Install sleeves for pipes passing through the concrete or masonry walls. Put sealant in
between the pipes and sleeves.
E. Check the pipes securely fixed, joint and capped before leak testing.
F. The leak test for the installed drainage pipe is to be carried out with presence of
inspector Engineer.
G. After the approval of the Inspector Engineer, cover the pipe with Protection material
if required.
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9. HANDOVER/TAKEOVER PLAN
PROJECT NAME: Developing and improving the officers and personnel buildings at King
Faisal Naval Base in Jeddah.”
Project Number: P. 317
Version: 0.0
Endorsement
The parties endorse the Handover/Takeover Plan for this project. The signing of this document
accepts the handover of the asset. The project client is responsible for following up any
outstanding external funding required to be claimed for this project at the time of handover.
NAME: NAME:
NAME:
POSITION: POSITION:
POSITION:
…………………………….. ……………………………..
……………………………..
Signature Signature
Signature
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END OF METHOD STATEMENT
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