Cea7 en
Cea7 en
PROFESSIONAL
INTRODUCTION | PAGE 3
The measurements module provides the following engine characteristics: 5. The measurements module commands the following engine functions:
1. Engine alarm inputs: •• Preheating.
•• Fuel reserve. •• Stopping.
•• Oil pressure. •• Starting.
•• Water temperature. •• Heating resistor.
•• Water level. •• Fuel transfer pump.
•• Emergency stop (mushroom head stop button). •• Alternator activation.
2. Analogue inputs of the engine: The measurements module has outputs which allow the status of the control unit
•• Fuel level. to be monitored:
•• Configurable input (Oil temperature). •• 3 programmable outputs that monitor the status of the control unit
alarms or the engine status inputs.
•• Charge-battery alternator voltage.
The measurements module has relay outputs to command activation of network
3. Configurable inputs; the measurements plate has 5 inputs that can be
and genset contactors.
programmed to perform the following functions:
•• Network contactor confirmation. The connection of the measurements module and display module is performed
via a CAN communications bus, enabling the interconnection between additional
•• Confirmation of genset contactor.
modules which ensures the scalability of the control unit.
•• Tariff change warning.
•• Tariff change. The following additional modules can be added as options via the CAN bus:
•• Start up disabling. •• Telesignal device.
•• External start. •• CCJ1939 device.
•• Test. •• Repetitive display.
•• Forced operation. •• Telecontrol device.
•• Programmable alarms. •• Announcement panel device.
•• Parameter set selection. •• CAN/USB.
•• C2CLOUD (GPRS and fleet manager).
4. Engine statistics:
•• CAN/485 (MODBus).
•• Operating hours.
•• CAN2LAN.
•• Number of starts.
•• CAN2LAN (MODBUS IP).
•• CAN2LAN HG FLEET MANAGER.
•• CAN2LAN (SNMP).
•• Second Zero Suppressor.
•• PT100 temperature probes expansion.
•• Precision gauge.
INTRODUCTION | PAGE 4
2. FRONT OF THE DISPLAY MODULE
The display module has a backlit display and various LEDs for monitoring the
status of the control unit. It also has keys that allow the user to control and
program the control unit.
Fig.1
CEA7 display module
NOTE
The display goes into low power mode (backlight off) after 10 minutes have
passed without any keystroke.
2. Control unit buttons:
•• Buttons for control unit operating mode.
•• Control unit command buttons.
•• Display buttons.
•• Activation button for genset contactor and network contactor.
3. Status LEDs:
•• ENGINE status LEDs.
•• ALARMS LEDs.
•• CONTACTORS status LEDs.
Automatic mode. The control unit Cancel (X). Leave the menus and cancel the data entered.
monitors the status of the installa- Up (+). Advance through the selection on display screens,
tion and manages its operation and the selection in maintenance menus and increase the
the programmable inputs. programming settings.
Lit LED: Active mode.
Test mode. The control unit starts Down (-). Go back through the selection on display screens,
the engine while monitoring and LED flashing: Active the selection in maintenance menus and decrease the
managing its operation. mode lock (automatic programming settings.
and manual mode).
Locked mode. The control unit
monitors the status of the installation, LED off: Mode not
2.1.4 CONTACTOR BUTTONS
but limits the startup of the engine. active.
2.1.2 CONTROL UNIT COMMAND BUTTONS Genset contactor. Enable/disable genset contactor (manual
mode only).
NOTE
For more details see the Alarms section.
FRONT OF THE DISPLAY MODULE | PAGE 7
3. OPERATING MODES Furthermore, activation of the network and genset contactors is performed by
pressing the RED/MAINS and GROUP/GEN keys.
In manual mode, the control unit is commanded by the user via the front panel of
the display module. The user can start and stop the engine by pressing the In order to achieve activation of the genset contactor, the engine has to be
START and STOP keys respectively. running and provide a stabilised electrical signal. Activation of the genset
contactor deactivates the network contactor and vice versa; there is a time
delay between activation of contactors of 1 second (not programmable).
Activation of the genset contactor deactivates the network contactor and vice
versa; there is a configurable time delay (Times table, parameter 35) between
activation of contactors of 1 second (not programmable).
Pressing the START key initiates the engine starting procedure (without
deactivating the network contactor). Pressing the STOP key initiates the engine
stopping procedure with cooling; a second press of the STOP key causes the 3.2 AUTOMATIC MODE
engine to stop immediately without waiting for the cooling time.
In automatic mode supervision of the installation is managed by the
control unit. Under certain conditions which can be programmed, the control
unit starts the genset activating the genset contactor to power the installation.
Programmable conditions for genset starting and activation of the genset
contactor include:
x 1 click x 2 (double click)
WITH cooling WITHOUT cooling •• Maximum network voltage alarm (Alarms table, parameter 88).
•• Minimum network voltage alarm (Alarms table, parameter 90).
•• Maximum network frequency alarm (Alarms table, parameter 92).
NOTE
•• Minimum network frequency alarm (Alarms table, parameter 94).
In manual mode, the control unit's protection devices remain active, being able
to produce alarms that cause the engine to stop. •• Network sequence alarm (Alarms table, parameter 96).
In manual mode, the control unit does not take into consideration the start •• Network failure alarm (Alarms table, parameter 98).
conditions (programmed, by external signal) that can be programmed. •• Network contactor failure alarm (Alarms table, parameter 100).
•• External start (Settings table, parameter 10).
•• Programmed start time.
•• Forced operation signal (Settings table, parameter 12 and
Regulations table, parameter 25).
In test mode, the control unit starts the genset following the procedure explained
in the section Engine Starting except the activation of contactors except in the
event a network failure occurs.
In Test mode, the control unit does not manage the functions associated with the 5’’ Locked 5’’ Unlocked
programmable inputs except those relating to alarms, analogue inputs and the
starter disable function of the control unit (IA).
In Lock mode, the control unit disables the genset startup under any condition. 5’’ Locked 5’’ Unlocked
OPERATION | PAGE 10
7. Fumes control. The CEA7 control unit allows you to handle start-up in fumes PRACTICAL EXAMPLE OF A START OPERATION
limitation mode by:
•• Assigning a programmable output (Settings table, parameter 1 to 4, NOTE
value 97) that enables a fumes limitation system during the start-up
It is advisable before starting the starting cycle that the general circuit breaker
process that remains active for a programmable length of time (Times
of the genset is in the OFF position.
table, parameter 33) once the engine is running.
•• It is possible to programme an idling start-up speed (table J1939, OPERATION
parameter 8) that remains active for a programmable length of time
By pressing the START button the start cycle is initiated and is indicated by the
(Times table, parameter 33) before commuting to rated speed.
START button's LED switching on. At the same time if the engine has a preheating
If the engine start is not detected during the programmed time, the control unit plug the PR output is activated, with the corresponding LED switching on ( ),
waits for a period of time (Times table, parameter 2) before retrying a new start for the programmed time (0 seconds by default). (1)
up. Once passed a certain number of start ups without detecting any starting
condition (Times table, parameter 1), the control unit activates the Start Failure
alarm.
During start up, the battery charge alternator is performed at through the D+
output for a time (Times table, parameter 8). Once the excitation of the alternator
is finished, the measurements module monitors the correct operation of the
battery charging alternator. If a battery charge alternator fault is detected, the
Alternator Failure alarm is activated (Alarms table, parameter 10).
Fig.1
Once this time has elapsed the PR output is deactivated, and the corresponding
LED turns off ( ) and immediately the positive contact of the PC output is
activated and 0.5 seconds later the ARR output with the switching on of the
LED ( ), this output remains activated until any engine running condition is
detected. (2)
Fig.2
OPERATION | PAGE 11
If during the start cycle, the engine started condition is not detected, the ARR
output deactivates and the corresponding LED turns off ( ). Subsequently the
Once it has been detected that the engine is running the LED switches on ( ),
control unit automatically attempts a new start, repeating a new cycle without the
this indicates the end of the start cycle and the START button turns off. (3)
need to press START (4 cycles by default). After exhausting the attempts to start
the engine without success, the control unit display shows the alarm (START
FAILURE). (5)
To interrupt the start cycle just press the STOP button.
x4
Fig.3
NOTE
The display shows the engine status screen, where the engine status is displayed
during the start up operation. This sequence is:
Genset: Stopped.
Genset: Starting.
Genset: Started.
Genset: Stabilised.
Genset: Charging.
NOTE
Start-up in an automatic system by schedule, or using an external signal, etc. is
Fig.4 carried out following the same process as when starting up manually.
OPERATION | PAGE 12
4.2 ENGINE STOP PRACTICAL EXAMPLE OF A STOP OPERATION
The engine stopping process in automatic mode is carried out as follows: NOTE
1. Cooling the engine. Once free of charging, the engine will continue running for It is advisable before starting the starting cycle that the general circuit breaker
a cooling time (Times table, parameter 11). In certain situations, it is possible to of the genset is in the OFF position.
set the alarms (Alarms table, parameters 3, 6, 9...) of the control unit to perform
a stop without engine cooling.
1. Manual: Pressing the STOP button once. To perform a stop with cooling cycle.
2. Engine stop. After the engine cooling time has elapsed, the PC output of the
measurements module is enabled or disabled according to the programmed 2. Manual: Pressing the STOP button twice. To perform a stop without cooling
configuration (Regulations table, parameter 18). As an engine stop condition it is cycle.
possible to select: 3. Turning the panel's activation key to the “O” position. To perform a stop
•• Generator voltage (Regulations table, parameter 19). The engine is without cooling cycle.
considered stopped when the generator voltage is below the start up
4. Automatic: After cancelling the order which leads to the automatic start and
threshold (Threshold table, parameter 20).
in this way performing a stop with cooling.
•• Alternator voltage (Regulations table, parameter 20). The engine is
considered stopped when the battery charging alternator voltage is Sequence: Pressing the STOP button once the stop cycle begins with engine
below the start up threshold (Threshold table, parameter 21). cooling. This is indicated with the STOP button lighting up. (1)
•• Engine speed (Regulations table, parameter 21). The engine is
considered stopped when the engine speed calculated by pickup or
obtained from the engine electronics by the J1939 bus is below the start
up threshold (Threshold table, parameter 22). To activate the pickup
calculation via the engine ring gear, it is necessary to enter the number
of teeth on the engine's flywheel ring gear (Threshold table, parameter
24). If the number of teeth for the flywheel ring gear is zero, the pickup
frequency is calculated via the generator frequency according to the
ratio 50Hz/1500rpm, 50Hz/3000rpm or 60Hz/1800rpm (Regulations
table, parameter 26).
•• Low Oil Pressure Signal (Regulations table, parameter 22). The low oil
pressure condition is used for detecting a stop, by which the engine Fig.1
is considered stopped when it is detected that the sensor is closed.
Exceptions to this engine stopped detection are those engines on
which sensors with their own power supply are mounted.
To confirm the engine has stopped, all the programmed stop conditions must be
detected for a set period of time (Alarms table, parameter 71). If following a
configurable time (Times table, parameter 36, default value: 90 seconds) any
engine running condition is still detected, the Stop Failure alarm is activated.
OPERATION | PAGE 13
After concluding the cooling time (120 seconds by default), the PC output is
The LED corresponding to the battery charging alternator voltage ( ) switches
disabled or enabled according to the type of engine to carry out the stop, the
on when the voltage provided by the battery charging alternator is below the set
STOP button and the LED ( ) for the started engine switch off. (2)
voltage threshold. (4)
Fig.2 Fig.4
If after a period of time any engine running condition is detected, the control unit
shows on the display the STOP FAILURE alarm and the LED of the STOP button NOTE
remains lit. (3) The display shows the engine status screen, where the engine status is displayed
during the stop operation. This sequence is:
Genset: Stabilised.
Genset: Cooling.
Genset: Stopping.
Genset: Stopped.
Fig.3
OPERATION | PAGE 14
4.3 FUEL TRANSFER PUMP (BTC, BTNA) In case the response of the tank gauge is not linear, it is possible to program a
tank gauge response curve of up to 8 points from the MenuParametersSen-
It is possible to activate the fuel transfer pump of the CEA7 control unit by sors.
associating its operation with the BT relay of the measurements module
(Regulations table, parameter 4). Once the fuel transfer pump option is enabled,
the operating mode is then set (Regulations table, parameter 1):
4.4 HEATING
1. Inhibited mode. The fuel transfer pump is not managed.
Management of engine heating allows 2 modes of activation:
2. Manual mode. The fuel transfer pump is activated by pressing the diesel
Transf. key provided that the fuel level is below the maximum deactivation •• Assigning the heating function to BT relay of the measurements module
(Regulations table, parameter 4).
threshold (Threshold table, parameter 19)
•• Assigning the heating function to one of the 3 programmable outputs of
3. Automatic mode. Managing the fuel transfer pump works by monitoring the the measurements module (Settings table, parameters 1-4) provided
minimum activation threshold (Threshold table, parameter 18) below which the that the BT relay of the measurements module is assigned to the
BT relay is connected and a maximum deactivation threshold (Threshold table, management of the fuel transfer pump (Regulations table, parameter
parameter 19) below which the BT relay disconnects. 4).
4. Combined mode. The combined mode of the fuel transfer pump manages Management of engine heating provides the following function:
the fuel transfer pump according to the Automatic mode, but also allows •• Below a certain engine temperature threshold (Threshold table,
activation of the BT relay by pressing the diesel Transf. key. Manual activation parameter 29), the heating resistor is activated.
of the BT relay is limited by the maximum deactivation threshold (Threshold •• Below a certain engine temperature threshold (Threshold table,
table, parameter 19). parameter 28), activation of the genset contactor is controlled and the
Low Engine Temperature Alarm is managed (Alarms table, parameters
5. Control unit mode. Managing the fuel transfer pump is performed as follows: 73 to 74) .
•• When the control unit is in automatic mode or test mode, the operation •• Above a certain engine temperature threshold (Threshold table,
of the fuel transfer pump is managed in automatic mode. parameter 30), the heating resistor is deactivated.
•• When the control unit is in manual mode, the operation of the fuel
transfer pump is managed manually.
•• When the control unit is in locked mode, the operation of the fuel
transfer pump is inhibited. 4.5 BATTERY CHARGING ALTERNATOR
6. Calibration of the gauge. For correct fuel level measurements (required for The battery charging alternator is connected to the CEA7 control unit via the
managing the fuel transfer pump and fuel level alarm) a calibration of the tank digital output D + and the DI analogue input of the measurements module.
gauge should be performed. This requires access to the minimum and maximum
gauge level parameters (Measurements table, parameters 12 and 13). To adjust The CEA7 control unit can be configured to produce an Alternator Voltage alarm
the minimum level of fuel in the tank validation of parameter 12 of the (Alarms table, parameters 10 to 12) if a low voltage supplied by the battery
Measurements table should be performed with the gauge in the minimum charging alternator is detected through the DI analogue input of the
position. To adjust the maximum level of fuel in the tank validation of parameter measurements module.
13 of the Measurements table should be performed with the gauge in the It is possible to select (Regulations table, parameter 3) between the following
maximum position. modes of operation of the battery charging alternator:
OPERATION | PAGE 15
4.5.1 ALTERNATOR MODE The start/stop key in the OFF position causes a controlled stop if it is running;
once the engine has stopped, power to the CEA7 control unit is disconnected.
Operation of the CEA7 control unit's battery charging alternator configured to
alternator mode, excites the alternator via a pulse with a configurable duration
(Times table, parameter 8) during engine start process through the D+ output of
4.7 START-UP BY LOAD DEMAND
the measurements module. At the end of the pulse, the control unit tests the
voltage generated by the battery charging alternator.
DESCRIPTION
The voltage generated by the battery charging alternator can be used as an
This function enables automatic start up and activation of generator set charging
engine running condition (Regulations table, parameter 20). For this purpose, the
depending on the power consumption of the network. Start up is performed based on
control unit waits to measure voltage, via the DI analogue input, which is above
the programming of a maximum network power threshold (kW) that is consumed by
an alternator voltage detection threshold (Threshold table, parameter 21).
the installation over a certain period of time. Once the generator set is started, the
The CEA7 control unit can be configured to produce an Alternator Voltage alarm system changes genset power leaving the network free of load. Once the power
(Alarms table, parameters 10 to 12) if a low voltage supplied by the battery consumed by the installation is below the set threshold and the set time has elapsed,
charging alternator is detected through the DI analogue input of the the system returns to charging the installation from the network and the genset
measurements module if it is set to alternator mode. begins its stopping cycle.
PROGRAMMING
4.5.2 DYNAMO MODE
The generator set will start operating, acquiring this load, when network power
consumption is detected which more than the limit set by parameter (Threshold table,
Operation of the CEA7 control unit's battery charging alternator configured in
parameter 34). The genset will continue to operate until the genset power consumption
dynamo mode, excites the alternator via a continuous pulse through the D+
measured falls below a limit set by parameter (Thresholds table, parameter 35). Both
output of the measurements module while the engine is in start up phase or is
with the start and stop of the genset due to load demand, the conditions must be
running.
validated for a programmable time (Times table, parameter 27). The function of start
The control unit configured in dynamo mode cannot use the voltage measured via up due to load demand is only enabled in Automatic mode of the CEA7 control unit.
the DI analogue input for detecting an engine running condition.
The CEA7 control unit can be configured to produce an Alternator Voltage alarm 4.8 ELECTRONIC PROTECTION
(Alarms table, parameters 10 to 12) if a low voltage supplied by the battery
charging alternator is detected through the DI analogue input of the DESCRIPTION
measurements module. The electronic protection is a feature that permits a control unit output to be
activated in the event of an overload and short circuit alarm. This function allows
the genset's main circuit breaker to be disabled via the trip coil. While any of
4.6 START/STOP KEY these alarms that causes the engine to stop (immediate or cooling) remains
active or pending notification, the output assigned to electronic protection
The start/stop key in the ON position causes power to be supplied to the CEA7 remains active.
control unit's electronic devices (measurements module and display module).
OPERATION | PAGE 16
PROGRAMMING 4.11 INPUT SETS
The possible outputs that can be assigned to this function are:
The CEA7 control unit allows to define up to 4 input sets depending on the value
•• The SC relay is assigned by default to this function. Furthermore, the SC of the digital inputs (Regulations table, parameters 38 to 41). The digital inputs
relay is also activated when any alarm is generated which causes the
on which it is allowed to define input sets are:
engine to stop.
•• IN 1. R: Fuel reserve (RC).
•• The BT relay of the measurements module (Regulations table,
parameter 4). •• IN 2. B: Low oil pressure. (BPA).
•• Any of the programmable outputs of the measurements module •• IN 3. A: High temperature (ATA).
(Settings table, parameters 1 to 3, 24, 41 to 44). •• IN 4. N: Water level (NA).
•• IN 5. X: Programmable input 4 (default value, external start) (AE).
•• IN 6. I: Programmable input 5 (default value, disabling start up) (IA).
4.9 HEATER. •• IN 7. P: Emergency stop (PEM).
•• IN 8. 1: Programmable input 1.
DESCRIPTION •• IN 9. 2: Programmable input 2.
The screen of the control unit has a heater which allows it to work at low •• IN 10. 3: Programmable input 3.
temperatures. The control unit maintains a minimum screen temperature by •• IN 11. S: Mushroom head emergency stop.
means of a heater, thereby ensuring that on-screen information can be refreshed. •• IN 12. M: Ignition key (MAN)
PROGRAMMING •• IN 13. Oil pressure sensor (P). Only enabled if the P input is configured
as a digital input (Regulations table, parameter 35, value 1 or 2).
Enabling the reserve screen heater function is performed by programming a
•• IN 14. Water temperature sensor (T). Only enabled if the T input is
control unit parameter (Screen table, parameter 3, value 1). The minimum screen configured as a digital input (Regulations table, parameter 36, value
temperature ensured by the screen heater is programmed through a control unit 1 or 2).
parameter (Screen table, parameter 11). •• IN 15. Auxiliary analog input (TC). Only enabled if the TC input is
configured as a digital input (Regulations table, parameter 37, value
1 or 2).
4.10 TIMER The CEA7 control unit allows to define the state (active/inactive) of the selected
inputs to define each one of the 4 input sets available (Regulations table,
The CEA7 control unit has a timer that tells the control device the current time parameters 42 to 45).
and date. This device allows the weekly programming of:
The input set defined through the inputs combination of the control unit can be
•• Scheduled start-ups.
used both for the activation of any of the 20 programmable alarms (Settings
•• Scheduled locks. table, parameters 1 to 4, 24 or 41 to 45) and for the activation of the
•• Scheduled engine tests and maintenance. programmable outputs of the control unit (Settings table, parameters 13 to 15,
•• Energy counters (day, month, year). 22 to 23, 26 to 40).
The maximum timer limit is 5 daily programs. The CEA7 control unit must be in
automatic mode in order to manage the incorporated programming.
OPERATION | PAGE 17
4.12 OIL PUMP CONTROL
The CEA7 control unit allows to assign the oil pump control function to any
programmable output of the control unit (value 131, Settings table, parameters
13 to 15, 22 to 23, 26 to 40).
The oil pump control performs a sequence of 90 seconds of activation and 20
minutes of stop to the assigned output after 98,5 hours of running engine. The
oil pump activation is only performed while the genset engine is running.
OPERATION | PAGE 18
5. CEA7 CONTROL UNIT INPUTS AND OUTPUTS
The CEA7 control unit's digital inputs, both those with a specific purpose as well as
those which are programmable, have a debounce time associated (Times table,
parameters 15-24) which requires that the value of the input is stable over a time
interval. Also, all of the CEA7 control unit's inputs can be configured to be active
with contact closed to earth or be inactive with contact closed to earth (Regulations
table parameters 5 to 15).
The status of the CEA7 control unit's inputs and outputs can be monitored from
the Main menu1.Inputs/Outputs. From that position, a screen displays the
status of the control unit's digital inputs and outputs:
* I N P U T S / O U T P U T S *
3 2 1 0 9 8 7 6 5 4 3 2 1
I N : M S 3 2 1 P I X N A B R
O U T : C P R 4 B g r 3 2 + 1 M A
IN: Input.
OUT: Outputs.
Index of the input/output. Ordered from 13 to 1.
There are 3 programmable alarms available (Settings table, parameters 13, 14 The input configured as forced regeneration request of the genset (Settings ta-
and 15) that can be associated with any of the programmable inputs and which ble, parameter 46) is used to request catalyst regeneration in engines that com-
serve the purpose of providing the control unit with additional alarms with ply with STAGE V/TIER FINAL 4 regulations.
configurable operation (Alarms table, parameters 79 to 87). These alarms can be
programmed both with regards the mode of action as well as the text shown on
the display when activated. REGENERATION INHIBITION.
The input configured as forced regeneration inhibition of the genset (Settings ta-
ble, parameter 47) is used to disable the catalyst regeneration in engines that
comply with STAGE V/TIER FINAL 4 regulations.
The input configured as interlock regeneration (Settings table, parameter 48) is The oil pressure analogue input allows the engine oil pressure value to be
used in those engines (for example YANMAR) that need an enabling to give per- monitored. The control unit allows connection of VDO type sensors to the
mission to manage the regeneration inhibition commands and the regeneration analogue input. By setting a threshold a minimum oil pressure limit can be
request. established (Thresholds table, parameter 26) causing an alarm warning (Alarms
table, parameters 52 to 54) when the fuel level is detected to be below this limit.
The analogue input P can be configured to operate as a digital input (Regulations
5.3 ANALOGUE INPUTS table, parameter 35, value 1 or 2).
The CEA7 control unit has 5 analogue inputs for measuring the engine operation
values. These analogue inputs characterize the operation of the engine to display ENGINE INPUT TEMPERATURE (T)
its status and produce alarms if necessary. By default, the alarms produced by The engine temperature analogue input allows the engine water temperature
the analogue inputs do not stop the control unit (engine warnings), but can be value to be monitored. The control unit allows connection of VDO type sensors to
configured to perform this stop with or without cooling. the analogue input. By setting a threshold a maximum engine temperature limit
The CEA7 control unit performs a continuous check on the presence of the can be established (Thresholds table, parameter 27) causing an alarm warning
analogue sensors installed, with the readings taken appearing on the display (Alarms table, parameters 49 to 51) when the temperature is detected to be
module screen. below this limit. Also a minimum engine temperature limit can be established
(Thresholds table, parameter 28) causing an engine alarm (Alarms table,
parameters 73 to 55) when the temperature is detected to be below this limit.
FUEL LEVEL INPUT (NC) Also, provided heating management is programmed (either through the BT relay
The fuel level analogue input indicates the amount of fuel remaining in the tank. or through any programmable output, provided that the BT relay is assigned to
To adapt its operation it is necessary to adjust the maximum fuel tank value the management of the fuel transfer pump), the engine temperature analogue
(Measurements table, parameter 13) and the minimum fuel tank value input is used to regulate the activation of the heating resistor.
(Measurements table, parameter 12). For adjustment, see section 4.3. The control unit allows the programming of a temperature threshold (Thresholds
Also, it is possible to set a minimum fuel threshold in the tank (Thresholds table, table, parameter 48) of the refrigerant sensor that interrupts the preheating
parameter 25) to cause an alarm warning (Alarms table, parameters 55-57) when process during the engine start process.
the fuel level is detected to be below this limit. The analogue input T can be configured to operate as a digital input (Regulations
When the BT relay of the measurements module is programmed for managing the table, parameter 36, value 1 or 2).
fuel transfer pump, if the fuel level is detected to be below a lower limit
(Thresholds table, parameter 18) the fuel transfer pump is activated to provide
the tank with fuel. The deactivation of the fuel transfer pump occurs when fuel
level is detected to be above the programmable threshold (Thresholds table,
parameter 19). When the fuel transfer pump is in manual operation mode, this
upper threshold leads to the activation of the fuel transfer pump after the user
presses the relative button.
5.4 PICKUP INPUT (PKC1, PKC2) ENGINE STARTING OUTPUT. (ARR). POWER OUTPUT
The engine starting output (ARR) of the CEA7 control unit is an output connected
The measurements module pickup input measures the engine speed in
to a high power shortable driver (40 A) which activates the starter. The engine
revolutions per minute (rpm). To calculate the speed it is necessary to enter the
starting output remains active until a programmed startup condition is detected
number of teeth on the flywheel ring gear (Thresholds table, parameter 24).
(Regulations table, parameters 19 to 22) for a programmable maximum time
(Times table, parameter 5).
The engine stop output (ARR) of the CEA7 control unit is an output connected to The fuel transfer pump/heating output (BT) of the CEA7 control unit is a relay
a high power shortable driver (40 A) which activates the stopping of the engine. output that can be configured (Regulations table, parameter 4) to manage the
The configurable engine stop output (PC) can be configured so that it controls fuel tank refilling function through the fuel transfer pump or control the engine
engines with 2 different stop modes (Regulations table, parameter 18): heating process or electronic protection output for overload or short circuit.
•• Stop via de-energisation. The engine stop output configured as a The fuel transfer pump/heating output (BT) configured as electronic protection is
stop via de-energisation is activated 500 minutes after the preheating activated when the control unit detects excessive consumption (Thresholds
output has been deactivated, which occurs when the engine stop
table, parameters 7 and 8) and activates an overload (Alarms table, parameters
command has been given.
28 to 30) or short circuit alarm (Alarms table, parameters 58 to 60).
•• Stop by excitation. The engine stop output configured as a stop by
excitation is activated for a programmable time interval (Times table, The programming of the BT output may be assigned to any of the functions of the
parameter 12) the engine stop command has been given. programmable outputs (Settings table, parameter 44). In this case, the default
•• Stop by excitation/de-energisation. The engine stop output configured function of the output is disabled.
as a stop by excitation/de-energisation is activated 500 minutes
after the preheating output has been deactivated, and is deactivated
when the engine stop command has been given. This output is used EXCITATION OUTPUT OF THE BATTERY CHARGE ALTERNATOR (D+). DIGITAL
to enable the engine sensors, with the preheating output involved in OUTPUT
performing the engine stop via the process of stopping by excitation.
•• Control PULL/HOLD. The engine start control set in PULL/HOLD mode The D+ output of the CEA7 control unit is responsible for exciting the battery
uses the PC engine stop output as a PULL signal which is activated charging alternator during the starting process. This output can be configured
for a fixed time of 1 second during starting. Any of the programmable (Regulations table, parameter 3) to provide a start pulse (alternator mode) for a
outputs (SAL1, SAL2 or SAL3) can be used as a HOLD signal (Settings programmable time interval (Times table, parameter 8) or keep the alternator
table, parameters 1 to 3, value 25) which remains active during the continuously energized (dynamo mode).
time the engine is running.
PROGRAMMED OUTPUT FOR HEATING This functionality allows the engine to be controlled in PULL/HOLD mode
(Regulations table, parameter 18, value 3) simultaneously with the PC power
DESCRIPTION
output. The programmed output in HOLD mode remains active during engine
This feature allows the activation of a heater when the engine temperature is operation.
below a programmable threshold.
PROGRAMMING
PROGRAMMING
To activate the engine's PULL/HOLD control mode, a programmable output must
The programmable outputs configured as a heating output is activated when the be assigned to the HOLD control function (Settings table, parameters 1 to 3,
measured engine coolant temperature is below a programmable threshold value 25).
(Thresholds table, parameter 29). The output will remain active until the
measured engine coolant temperature exceeds a programmable threshold
(Thresholds table, parameter 30). WATCHDOG PROGRAMMED OUTPUT
DESCRIPTION
PROGRAMMED OUTPUT FOR DUMMY LOAD The programmable outputs can be configured to monitor the status of the
electronics. The output remains active if the correct operation of the generator
DESCRIPTION
set's control system is verified.
This function allows the activation of a loading bank which is separate to the
installation load, to avoid the generator set operating with low-load, in order to
prevent excessive oil consumption in the engine and allow it to run with an STABILIZED ENGINE PROGRAMMED OUTPUT
optimal load.
DESCRIPTION
PROGRAMMING
Programmable outputs can be configured to monitor the stabilized engine status
The programmable outputs configured as programmed output for dummy load is (Settings table, parameters 1 to 3, value 96). The output remains active once it
activated when lower genset power consumption than the programmed threshold detects the stabilized running condition of the engine after start-up (Times table,
is detected (Thresholds table, parameter 32) during a set time (Times table, parameter 7) including the cooling time during the stopping cycle.
parameter 26).
The CEA7 control unit has 4 additional programmable outputs installed in the
Second Zero Suppression expansion, the operation of which can be configured to
indicate certain states (Settings table, parameters 18 to 21). Of the 4 outputs
available, 2 of them (Programmable outputs 4 and 5) are directly connected at
the terminal and the other 2 (programmable outputs 6 and 7) must be requested
as a special function. The possible configurations permitted by the programmable
outputs are the same as those explained in section 5.5.
* A L A R M * E N 1 / 3
M I N . G E N S E T F R E Q U E N C Y
E: Alarm / A: Warning
N: Pending notification
1: Position of the error in the list of errors
3: Total number of errors in the list
On the front of the control unit there are LEDs which indicate alarms detected by
digital sensors (digital inputs) or by analogue sensors (analogue inputs).
Fig.1
HIGH WATER
TEMPERATURE
Fig.2
3. We provide solutions for the alarm. In this case the temperature of the engine
Fig.4
when stopped must be lowered. We check the water level of the engine to detect
the cause of the anomaly. Once the alarm is no longer active "N", it can be reset 2. Pressing the RESET button eliminates the acoustic warning and the screen
by pressing the RESET button and the engine can be put into operation again. (3) stops flashing. The RESET LED remains lit and on the screen the warning type is
displayed. Example: Warning active “AN” High Water Temperature. (5)
ALARM
Fig.5
Fig.3
NOTICE
FUEL RESERVE
Fig.6
Fig.7
Engine communication
6.1.1 ENGINE ALARMS (only J1939 option)
Warning Does not stop engine.
Temperature Warning
Tabla 1 (only expansion CCPT100)
Description of the engine alarms
Water in fuel Warning .Does not stop engine.
Description Front LED Type Action
Engine stops immedi-
High water temperature Flashing LED Alarm
ately without cooling.
6.1.2 GENERATOR ALARMS
Engine stops immedi-
Low oil pressure Flashing LED Alarm
ately without cooling.
Engine stops immedi- Maximum genset voltage Alarm Genset stops immediately without cooling.
Low water level Flashing LED Alarm
ately without cooling.
Maximum genset frequency Alarm Genset stops immediately without cooling.
Fuel reserve Flashing LED Warning Does not stop engine.
Incorrect genset phases sequence Alarm Genset stops with cooling.
Engine stops immedi- Reverse Power Alarm Genset stops with cooling.
Overspeeding Lit LED Alarm
ately without cooling.
Short Circuit Alarm Genset stops with cooling.
Engine stops with
Under Speed Alarm
cooling. Minimum genset voltage Alarm Genset stops with cooling.
Low battery voltage Warning Does not stop engine. Minimum genset frequency Alarm Genset stops with cooling.
Unexpected stop
Stop failure
Tabla 3 To be activated:
Description of the network alarms
•• Never.
Description Type Action •• Always.
Maximum NETWORK voltage failure Alarm
Checked and if an error is detected the •• During the start up of the engine.
engine is started.
•• From detection that the engine has started.
Checked and if an error is detected the
Minimum NETWORK voltage failure Alarm
engine is started. •• From the nominal condition of the engine.
Checked and if an error is detected the
Maximum NETWORK frequency failure Alarm To perform one of the following actions:
engine is started.
Checked and if an error is detected the •• Not perform any actions (warning).
Minimum NETWORK frequency failure Alarm
engine is started.
Checked and if an error is detected the •• Stop the engine with cooling of the engine.
NETWORK sequence failure Alarm
engine is started. •• Perform an immediate stop of the engine.
Checked and if an error is detected the
NETWORK signal drop failure Alarm
engine is started. The default configuration of each of the alarms will be highlighted.
Checked and if an error is detected the
CR commutation failure Alarm
engine is started.
Checked and if an error is detected the
CG commutation failure Alarm
engine is stopped with cooling.
6.2 DESCRIPTION OF ALARMS
STARTING FAILURE
EMERGENCY STOP
The CEA7 control unit's starting failure alarm is generated if the number of
The CEA7 control unit's emergency stop alarm is associated with the digital input consecutive retries (Times table, parameter 1) and failures is exceeded during
specifically provided for emergency stops (PEM o SETA). engine start. Between each start attempt a programmable delay is observed
It can be configured as normally open or normally closed (Regulations table, (Times table, parameter 2). Once the alarm has been generated the control unit
parameters 11 and 15). waits for the notification by the user before retrying the engine starting process.
Similarly, the emergency stop alarm is also associated with the SETA input of the
LOW WATER LEVEL
measurements module; said input cuts power to the power outputs of the
measurements module (engine startup, preheating and stops) ensuring the The CEA7 control unit's low water level alarm is associated with the digital input
engine shutdown is set as stop via de-energisation (Regulations table, parameter specifically provided for low water level (NA). The status of this input must be
18) independently of the control unit's electronics. With engines set to stop while validated during a time interval (Times table, parameter 18) for stabilisation
powered, the input must be connected to the battery negative. (debounce) before generating the low water level alarm. It can be configured as
normally open or normally closed (Regulations table, parameter 8). Detection of
The emergency stop alarm always executes the engine shutdown without cooling.
the low water level alarm is set by default (Alarms table, parameter 16) to be
It is not possible with this action to associate any delay time, set to engage
activated: Always.
immediately after detecting the emergency stop input (PEM).
A low water level alarm can be associated with a time (Alarms table, parameter
17) to delay the moment at which the alarm begins to confirm the alarm
conditions. The low water level alarm is set by default (Alarms table, parameter
18) to always perform an immediate stop of the engine if it is not already
stopped.
The CEA7 control unit's fuel reserve alarm is associated with the digital input The CEA7 control unit's under speed alarm is associated with the measurement
specifically provided for the fuel reserve (RC). The status of this input must be of the engine flywheel ring gear's rotation speed or through the J1939 channel of
validated during a time interval (Times table, parameter 15) for stabilisation communication with the engine (only J1939 option). This measurement is
(debounce) before generating the fuel reserve alarm. performed via the pickup input of the measurements module. Alarm management
is limited to the fact that the parameter for the number of teeth on the flywheel
It can be configured as normally open or normally closed (Regulations table, ring gear (Thresholds table, parameter 24) is not zero or that the engine control
parameter 5). electronics transmits the speed via the J1939 bus. Detection of the under speed
Detection of the fuel reserve alarm is set by default (Alarms table, parameter 19) alarm is set by default (Alarms table, parameter 25) to be activated under
to be activated: Always. nominal engine conditions.
A fuel reserve alarm can be associated with a time (Alarms table, parameter 20) An under speed alarm can be associated a debounce time (Alarms table,
to delay the moment at which the alarm begins to confirm the alarm conditions. parameter 26) during which the engine speed must be kept below the minimum
threshold set (Thresholds table, parameter 12). The under speed alarm is set by
The fuel reserve alarm is set by default (Alarms table, parameter 21) to perform default (Alarms table, parameter 27) to always perform a stop of the engine with
no action (warning). cooling.
User intervention is not required to reset the generator set after a low fuel alarm
has been generated (auto reportable alarm).
OVERLOAD
The CEA7 control unit's overload alarm is associated with the measurement of
OVERSPEEDING the RMS current in any phase which exceeds the maximum overload limit
The CEA7 control unit's overspeeding alarm is associated with the measurement programmed (Thresholds table, parameter 7) but which is lower than the
of the engine flywheel ring gear's rotation speed or through the J1939 channel of maximum short circuit limit (Thresholds table, parameter 8).
communication with the engine (only J1939 option). This measurement is The phases which are evaluated for the detection of the short circuit alarm are
performed via the pickup input of the measurements module. Alarm management selected depending on the configuration of the installation phases (Thresholds
is limited to the fact that the parameter for the number of teeth on the flywheel table, parameter 1):
ring gear (Thresholds table, parameter 24) is not zero or that the engine control
•• In a single phase configuration phase 1 is tested.
electronics transmits the speed via the J1939 bus.
•• In a two-phase configuration phases 1 and 2 are tested.
Detection of the overspeeding alarm is set by default (Alarms table, parameter •• In a two-phase selector configuration phases 1 and 3 are tested.
22) to be activated under nominal engine conditions.
•• In a three-phase configuration with neutral or three-phase without
An overspeeding alarm can be associated a debounce time (Alarms table, neutral phases 1, 2 and 3 are tested.
parameter 23) during which the engine speed must be kept above the maximum Detection of the overload alarm is set by default (Alarms table, parameter 28) to
rotation speed limit (Thresholds table, parameter 11). The overspeeding alarm is be activated under nominal engine conditions. An overload alarm can be
set by default (Alarms table, parameter 24) to always perform an immediate stop associated a debounce time (Alarms table, parameter 29) during which the
of the engine. current measured during any of the phases must be kept above the maximum
threshold limit set (Thresholds table, parameter 7). The overload alarm is set by
default (Alarms table, parameter 30) to perform a stop of the engine with cooling.
The CEA7 control unit's genset voltage asymmetry alarm is associated with the The CEA7 control unit's maximum genset frequency alarm is associated with the
condition that the difference between the measurements of RMS voltage in three- condition that the frequency generated by the genset is above the maximum
phase gensets is above the maximum asymmetry limit set (Thresholds table, frequency limit set (Thresholds table, parameter 5).
parameter 4). The voltage asymmetry alarm is activated only when the control The measurement of genset frequency is carried out on the first phase. If in that
unit is configured for voltage measurements of three-phase with neutral or three- phase no signal is detected, the frequency measurement is then carried out on
phase without neutral. Detection of the genset voltage asymmetry alarm is set by the second phase. Likewise, if in that phase no signal is detected either, the
default (Alarms table, parameter 31) to be activated under nominal engine frequency measurement is then carried out on the third phase.
conditions.
Detection of the maximum genset frequency alarm is set by default (Alarms
The voltage asymmetry alarm can be associated a rebounce time (Alarms table, table, parameter 37) to be activated under nominal engine conditions.
parameter 32) during which the difference between any two values of genset
phase voltage (VG12, VG23 or VG31) should be kept above the maximum limit A maximum genset frequency alarm can be associated a debounce time (Alarms
set (Thresholds table, parameter 4). The genset voltage asymmetry alarm is set table, parameter 38) during which the frequency must be kept above the
by default (Alarms table, parameter 33) to always perform a stop of the engine maximum threshold limit set (Thresholds table, parameter 5).
with cooling. The maximum genset frequency alarm is set by default (Alarms table, parameter
39) to perform an immediate stop of the engine.
The maximum genset voltage alarm is set by default (Alarms table, parameter
36) to perform an immediate stop of the engine.
Detection of the low battery voltage alarm is set by default (Alarms table, The low oil pressure by sensor alarm is set by default (Alarms table, parameter
parameter 46) to be activated: Always. 52) to be activated when it is detected that the engine has been started.
A low battery voltage alarm can be associated a debounce time (Alarms table, A low oil pressure alarm can be associated a debounce time (Alarms table,
parameter 47) during which it must be detected that the battery voltage is below parameter 53) during which it must be detected that the oil pressure is below the
the limit set (Thresholds table, parameter 17). limit set (Thresholds table, parameter 26).
The low battery voltage alarm is set by default (Alarms table, parameter 48) to The low oil pressure alarm is set by default (Alarms table, parameter 54) to
perform no action (warning). perform no action (warning).
The CEA7 control unit's low fuel level by sensor alarm is associated with the The CEA7 control unit's high battery voltage alarm is activated when the battery
analogue input for the fuel level (NC). The low fuel level by sensor alarm is voltage measured is above a set limit (Thresholds table, parameter 36).
activated when the fuel level detected is lower than the programmed limit
Detection of the high battery voltage alarm is set by default (Alarms table,
(Thresholds table, parameter 25).
parameter 120) to be activated: Never.
Detection of the low fuel level alarm is set by default (Alarms table, parameter
A high battery voltage alarm can be associated a debounce time (Alarms table,
55) to be activated: Always.
parameter 121) during which it must be detected that the battery voltage is
A low fuel level alarm can be associated a debounce time (Alarms table, above the limit set (Thresholds table, parameter 36).
parameter 56) during which it must be detected that the fuel level is below the
The low battery voltage alarm is set by default (Alarms table, parameter 122) to
limit set (Thresholds table, parameter 25).
perform no action (warning).
The low fuel level alarm is set by default (Alarms table, parameter 57) to perform
no action (warning).
LOW BATTERY VOLTAGE WHEN STARTING
The CEA7 control unit's low battery voltage alarm during start up, is activated
LOW AUXILIARY BATTERY VOLTAGE
when the battery voltage measured falls below a set limit (Thresholds table,
The CEA7 control unit's low auxiliary battery voltage alarm is activated when the parameter 37).
voltage measured for the battery connected to the Second zero expansion falls
Detection of the low battery voltage when starting alarm is set by default and
below a set limit (Thresholds table, parameter 31).
cannot be modifiet (Alarms table, parameter 123) to be activated: During start
Detection of the low auxiliary battery voltage alarm is set by default (Alarms up.
table, parameter 117) to be activated: Never.
A low battery voltage when starting alarm can be associated a debounce time
A low auxiliary battery voltage alarm can be associated a debounce time (Alarms (Alarms table, parameter 124) during which it must be detected that the battery
table, parameter 118) during which it must be detected that the battery voltage voltage is below the limit set (Thresholds table, parameter 37).
is below the limit set (Thresholds table, parameter 31).
The low battery voltage alarm is set by default (Alarms table, parameter 125) to
The low auxiliary battery voltage alarm is set by default (Alarms table, parameter perform no action (warning).
119) to perform no action (warning).
The CEA7 control unit's programmable alarm 3 is activated associating the The CEA7 control unit's programmable alarm 5 is activated associating the
operating mode of the programmable alarms (Settings table, parameter 15) to operating mode of the programmable alarms (Settings table, parameter 23) to
one of the general purpose digital inputs (ENT1, ENT2, ENT3, ENT4 or ENT5) or one of the general purpose digital inputs (ENT1, ENT2, ENT3, ENT4 or ENT5) or
one of the engine alarm inputs (ATA, BPA or NA) in the J1939 option. The status one of the engine alarm inputs (ATA, BPA or NA) in the J1939 option. The status
of this input must be validated during a time interval (Times table, parameter 19, of this input must be validated during a time interval (Times table, parameter 19,
20, 22, 23 or 24) for stabilisation (debounce) before generating programmable 20, 22, 23 or 24) for stabilisation (debounce) before generating programmable
alarm 3. Detection of the programmable alarm 3 is set by default (Alarms table, alarm 5. Detection of the programmable alarm 5 is set by default (Alarms table,
parameter 85) to be activated: Never. parameter 114 )to be activated: Never.
Programmable alarm 3 can be associated with a time (Alarms table, parameter Programmable alarm 5 can be associated with a time (Alarms table, parameter
86) to delay the moment at which the alarm begins to confirm the alarm 115) to delay the moment at which the alarm begins to confirm the alarm
conditions. Programmable alarm 3 is set by default (Alarms table, parameter 87) conditions. Programmable alarm 5 is set by default (Alarms table, parameter
to perform no action (warning). 116) to perform no action (warning).
Programmable alarm 3 can be associated with a programmable text that appears Programmable alarm 5 can be associated with a programmable text that appears
on the display of the display module when the active alarm is detected. on the display of the display module when the active alarm is detected.
MINIMUM NETWORK VOLTAGE The detection of the maximum network frequency alarm can be configured
(Alarms table, parameter 92) as follows:
The CEA7 control unit's minimum network voltage alarm is associated with the
•• 0: Not checked.
condition that the measurement of the network's RMS voltage is lower than the
minimum voltage limit set (Thresholds table, parameter 14). •• 1: Checked and if an error is detected the engine is started.
The phases which are evaluated for the detection of the minimum network A maximum network frequency alarm can be associated a debounce time (Alarms
voltage alarm are selected depending on the configuration of the installation table, parameter 93) during which the network signal frequency must be kept
phases (Thresholds table, parameter 1): above the maximum threshold limit set (Thresholds table, parameter 15).
•• In a single phase configuration network voltage V1N is tested. The detection of the maximum network voltage alarm is a genset starting
•• In a two-phase configuration network voltage V12 is tested. condition.
•• In a two-phase selector configuration phases 1 and 3 are tested.
•• In a three-phase configuration with neutral or three-phase without
neutral, network voltages V12, V23 and V13 are tested. MINIMUM NETWORK FREQUENCY
The detection of the minimum network voltage alarm can be configured (Alarms The CEA7 control unit's minimum network frequency alarm is associated with the
table, parameter 90) as follows: condition that the frequency generated by the network is below the minimum
•• 0: Not checked. frequency limit set (Thresholds table, parameter 16).
•• 1: Checked and if an error is detected the engine is started. The measurement of network frequency is carried out on the first phase. If in that
A minimum network voltage alarm can be associated a debounce time (Alarms phase no electric signal is detected, the frequency measurement is then carried
table, parameter 91) during which the voltage measured must be kept below the out on the second phase. Likewise, if in that phase no electric signal is detected
minimum threshold limit set (Thresholds table, parameter 14). either, the frequency measurement is then carried out on the third phase.
The detection of the minimum network voltage alarm is a genset starting The detection of the minimum network frequency alarm can be configured (Alarms
condition. table, parameter 94) as follows:
•• 0: Not checked.
•• 1: Checked and if an error is detected the engine is started.
MAXIMUM NETWORK FREQUENCY A minimum network frequency alarm can be associated a debounce time (Alarms
The CEA7 control unit's maximum network frequency alarm is associated with table, parameter 95) during which the network signal frequency must be kept
the condition that the frequency generated by the network is above the maximum below the minimum threshold limit set (Thresholds table, parameter 16). The
frequency limit set (Thresholds table, parameter 15). detection of the minimum network voltage alarm is a genset starting condition.
The cooling time is determined by the formula: The CEA7 control unit’s high temperature alarm for PT100 probes 5 to 8 is
associated to the analogue inputs for PT100 temperature of the analogue input
expansion. The high temperature alarm for PT100 probes 5 to 8 is activated
when a temperature value above the programmed limit (Thresholds table,
parameters 52-55) is detected or when the probe is detected as not connected.
Detection of the IDMT alarm is set by default (Alarms table, parameter 180) to
be activated: Never. Detection of the high temperature alarm for PT100 probes 5 to 8 is set by default
(Alarms table, parameter 183, 186, 189 and 192) to be activated: Never.
Once an IDMT alarm has been generated, the genset current must be less than
the nominal current defined by the IDMT curve (Thresholds table, parameter 51) A high temperature alarm for PT100 probes 5 to 8 can be associated a debounce
for a programmable interval of time (debounce) (Alarms table, parameter 181). time (Alarms table, parameters 184, 187, 190 and 193) during which it must be
detected that the water temperature is above the limit set (Thresholds table,
The genset power alarm is set by default (Alarms table, parameter 182) to
parameters 52 to 55).
perform no action (warning).
The high temperature alarm for PT100 probes 1 to 4 is set by default (Alarms
Value 0 for the time constant (Times table, parameter 34) or nominal current
table, parameters 185, 188, 191 and 194) to perform no action (warning).
(Thresholds table, parameter 51) of the IDMT curve disable the management of
this alarm.
The CEA7 control unit’s programmable alarms 6 to 20 are activated associating User intervention is not required to reset the generator set after a genset low
the operating mode of the programmable alarms (Settings table, parameter 26 power alarm has been generated (auto reportable alarm).
—programmable alarm 6—, 27 —programmable alarm 7—… 40 —
programmable alarm 20—) to one of the general purpose digital inputs (ENT1,
ENT2, ENT3, ENT4 or ENT5) or one of the engine alarm inputs (ATA, BPA or NA) in CURRENT ASYMMETRY ALARM (CEA7 VER462).
the J1939 option. The status of this input must be validated during a time The CEA7 control unit’s current asymmetry alarm is associated to the measured
interval (Times table, parameter 19, 20, 22, 23 or 24) for stabilisation (debounce) current in each of the genset’s phases. This alarm only applies to gensets with
before generating any of the programmable alarms 6 to 20. more than 1 phase. The alarm is detected when the difference between the cur-
Detection of the programmable alarms 6 to 20 is set by default (Alarms table, rent generated by the phase with the highest consumption and the phase with
parameters 183 —programmable alarm 6—, 186 —programmable alarm 7—… the lowest consumption of the alternator is greater than the value calculated by
249 —programmable alarm 20) to be activated: Never. the product of the number of genset phases multiplied by a programmable per-
centage (Threshold table, parameter 61) of the maximum current of the genera-
tor set (Threshold table, parameter 7) during a programmable time interval (an-
ti-rebound) (Alarms table, parameter 256).
The CEA7 control unit records different accumulated readings related to control
unit operation. The counters that record the control unit are:
•• Total operating hours counter. The control unit records the number of
hours that the genset engine has been operating. The total operating
hours counter is not resettable.
•• Partial operating hours counter. The control unit records the number of
hours that the genset engine has been operating. The partial operating
hours counter can be reset to zero.
•• Correct starts counter. The control unit counts the number of correct
starts performed by the control unit. The correct starts counter can be
reset to zero.
•• Failed starts counter. The control unit counts the number of failed
starts performed by the control unit. The failed starts counter can be
reset to zero.
•• Total energy counter. The control unit counts the total energy produced
by the genset in MWh. The total energy counter is not resettable.
•• Partial energy counter. The control unit counts the total energy
produced by the genset in MWh. The partial energy counter can be
reset to zero.
•• Daily energy counter. The daily energy counter calculates the energy
generated by the genset from 00:00 on the current day until the
moment the reading is displayed. With the change of day, the energy
accumulated during the day is added to the monthly energy counter
and the daily energy counter is reset to zero.
•• Monthly energy counter. The monthly energy counter calculates the
energy generated by the genset from day 1 of the current month until
the day before the reading is displayed. With the change of month, the
energy accumulated is added to the annual energy counter and the
monthly energy counter is reset to zero.
•• Annual energy counter. The annual energy counter calculates the
energy generated by the genset from the 1st of January until the month
before the reading is displayed. With the change of year, the annual
energy counter is reset to zero.
MAINTENANCE | PAGE 49
To display the value of the counters, it is necessary to access them from the Cancelation. To cancel the ongoing maintenance counter it must be programmed
Main Menu 3.Counters. from the Counters menuMant.#1, Mant.#2 and Rental pressing the key and
writing zero in hours.
The partial counters can be reset to zero by selecting the arrow keys ▲▼and
holding down the RESET key for 5 seconds.
MAINTENANCE | PAGE 50
NOTE 1. There are a maximum of 8 points for each programmable curve.
The existence of modules with the same ID is not permitted. If during start up a 2. With ohm values for the resistance value of the sensor curve. The resistance
display module detects another analogue module with the same ID, the
values of the sensor response curve must be entered in descending order, that
message will be displayed ERROR ID. DISPLAY.
is, the first point should correspond to the highest resistance value, the second
point to the second highest resistance value, and so on. Only positive resistance
NOTE values are permitted when programming the sensors curve points.
By changing the ID of a module, it automatically restarts. It is important to NOT
change the ID of measurements modules with the genset in operation. 3. The temperature values of the sensors curve points must be entered in
degrees Celsius. Positive and negative temperature values are permitted when
programming the sensors curve points.
7.4.2 ALLOCATION OF IDS
4. The pressure values of the sensors curve points must be entered in
kilopascals. Only positive pressure values are permitted when programming the
Because all the electronic modules have the ID 0 by default, for the
sensors curve points.
implementation of installations with multiple control units interconnected, it is
necessary to assign IDs to the various modules. For this purpose, it is necessary 5. The temperature curve can be applied to both the coolant temperature sensor
to progressively switch on the various control units, assigning each of them and the auxiliary sensor (by default, oil temperature).
different IDs as they are connected.
6. The pressure curve is applied to the oil pressure sensor.
MAINTENANCE | PAGE 51
3. To program the response curve, the gauge must be positioned at various
points. For each position, the control unit automatically obtains the sensor
resistance value; the user must program the % filling level of the tank between 0
and 100%.
4. The first programmable fuel curve corresponds to the generator set's main
fuel sensor. This curve is used for gauges with nonlinear responses that need
more than 2 points for programming. If the CEA7 control unit detects a curve
programmed in the first fuel curve, it cancels the parameters corresponding to
the linear calibration of the generator set's main gauge (Measurements table,
parameters 12 and 13).
5. The second programmable fuel curve corresponds to the generator set's
auxiliary fuel sensor. If the CEA7 control unit detects a curve programmed in the
second fuel curve, an auxiliary analogue input is assigned to that measurement.
MAINTENANCE | PAGE 52
8. OPTIONS
New functions can be added to the CEA7 control unit using the CAN bus
connection via expansion modules.
The control units CEA7 and CEM7 allow display screens to be added to the
installation. This device displays the current status of the control unit, and if it is
in automatic mode, can control the functioning of the genset. The display screen
does not allow the master control unit mode to be changed.
Also, the display screen shows the status of the control unit via error and status
LEDs and the programming of operating parameters.
OPTIONS | PAGE 53
8.2 TELESIGNAL - Engines:
TEDOM: replacement HMI TEDOM.
The CEA7 control unit allows connection of a Telesignal device. The Telesignal SCANIA: replacement CiU.
device has 12 relay outputs (4 with NO and NC contact, 8 with NO contact). IVECO TIER3: is compatible with the TIER2 communication frame.
ALL: Start-up and stop via CAN frame.
OPTIONS | PAGE 54
8.4 C2LAN 8.7 MODBUS CCRS485
The CEA7 control unit allows the connection of a C2Lan device for remote con- The CEA7 control unit allows connection of a C2Lan CCRS485 device for remote
nection using TCP/IP connections. The C2Lan device allows the following: connection using RS485 connections over MODBUS protocol.
•• Remote monitoring and control via a TCP/IP connection as well as
monitoring and configuration applications.
•• Remote monitoring via Web page. 8.8 C2CLOUD
The CEA7 control unit allows connection of a C2CLOUD device for remote con-
nection using a 3G mobile telephone network.
The CEA7 control unit allows the connection of a CCPT100 device for measuring
up to 4 temperature probes for display and management of the generator set
alarms.
8.5 ANNOUNCEMENT PANEL
The CEA7 control unit allows the connection of an announcement panel device that
8.10 SNMP C2LAN
can implement an interface with the user based on 16 LEDs each one of which can
be associated with one of the following states of the CEA7 control unit:
The CEA7 control unit allows the connection of a SNMP C2Lan device for
•• Alarms. management via the use of SNMP protocol.
•• Status of the inputs.
•• Status of the outputs.
•• Mode of operation of the control unit.
8.11 PRECISION GAUGE EXPANSION
•• Status of the control unit.
The CEA7 control unit allows the connection of a precision gauge device for
measuring the level in fuel tanks.
8.6 C2LAN MODBUS
The CEA7 control unit allows connection of a C2Lan MODBUS device for remote
connection using TCP/IP connections over MODBUS protocol.
OPTIONS | PAGE 55
9. APPENDIX I: PARAMETERS TABLE
The CEA7 control unit allows 3 levels of access for settings. To modify any of the
CEA7 control unit’s parameters validation is required by entering the
corresponding password. The 3 levels of access are:
1. User. Allows level 1 values to be read. (Default password: 1111).
2. Maintenance. Allows level 1 and level 2 parameters to be written. (Default
password: 1911).
3. Supervisor. Allows level 1, 2 and 3 parameters to be written.(Restricted
password, only for manufacturer).
Default Default
Parameter PSW Description Range Parameter PSW Description Range
value value
1 2 Number of Starts. 4 1..10 22 2 Filtering of the ENT1 input. 1.0’’ 0.0’’.. 120.0’’
15 2 Filtering of the RC input. 1.0’’ 0.0’’..5.0’’ Current transformers conversion factor. Factor com-
1 2 100
mon to RMS current values IR, IS, IT.
16 2 Filtering of the BPA input. 1.0’’ 0.0’’..5.0’’
6
17 2 Filtering of the ATA input. 1.0’’ 0.0’’..5.0’’
Regulation zero current.
8 2
18 2 Filtering of the NA input. 1.0’’ 0.0’’..5.0’’ Current reading set to zero.
10
19 2 Filtering of the ENT4 input. 1.0’’ 0.0’’..120.0’’
12 2 Fuel Level Regulation EMPTY.
20 2 Filtering of the ENT5 input. 1.0’’ 0.0’’.. 120.0’’
13 2 Fuel Level Regulation FULL.
¹: Only if the analogue input is configured as a digital input (Regulations table, parameters 35 to
37, value 1 or 2).
185 2 Mode alarm probe 5 0 0..2 209 2 Programmable alarm 6 mode 0 0..2
Management alarm probe 6 Programmable alarm 7
210 2 0 0..4
186 2 Temperature probe 6 0 0..4 (from version PHG7 v458)
(from version PHG7 v457)
211 2 Programmable alarm 7 delay 0’ 0”…255”
187 2 Filter alarm probe 6 5’ 0”…255”
212 2 Programmable alarm 7 mode 0 0..2
188 2 Mode alarm probe 6 0 0..2
Programmable alarm 8
213 2 0 0..4
Management alarm probe 7 (from version PHG7 v458)
189 2 Temperature probe 7 0 0..4
214 2 Programmable alarm 8 delay 0’ 0”…255”
(from version PHG7 v457)
190 2 Filter alarm probe 7 5’ 0”…255” 215 2 Programmable alarm 8 mode 0 0..2
Programmable alarm 9
191 2 Mode alarm probe 7 0 0..2 216 2 0 0..4
(from version PHG7 v458)
218 2 Programmable alarm 9 mode 0 0..2 248 2 Programmable alarm 19 mode 0 0..2
Programmable alarm 10 Programmable alarm 20
219 2 0 0..4 249 2 0 0..4
(from version PHG7 v458) (from version PHG7 v458)
220 2 Programmable alarm 10 delay 0’ 0”…255” 250 2 Programmable alarm 20 delay 0’ 0”…255”
221 2 Programmable alarm 10 mode 0 0..2 251 2 Programmable alarm 20 mode 0 0..2
Programmable alarm 11 Low genset power
222 2 0 0..4 252 2 4 0..4
(from version PHG7 v458) (from version PHG7 v462)
223 2 Programmable alarm 11 delay 0’ 0”…255” Filter alarm
253 2 4’ 0”…255”
Low genset power
224 2 Programmable alarm 11 mode 0 0..2 Alarm mode
254 2 0 0..2
Programmable alarm 12 Low genset power
225 2 0 0..4
(from version PHG7 v458) Current asymmetry
255 2 4 0..4
226 2 Programmable alarm 12 delay 0’ 0”…255” (from version PHG7 v462)
Filter alarm
227 2 Programmable alarm 12 mode 0 0..2 256 2 60” 0”…255”
Current asymmetry
Programmable alarm 13 Alarm mode
228 2 0 0..4 257 2 0 0..2
(from version PHG7 v458) Current asymmetry
229 2 Programmable alarm 13 delay 0’ 0”…255” Water in fuel (since PHG7 v469
258 2 1 0..4
version)
230 2 Programmable alarm 13 mode 0 0..2 Filter alarm Water in
259 2 5 0”…255”
Programmable alarm 14 fuel
231 2 0% 0..4
(from version PHG7 v458) 260 2 Alarm mode Water in Fuel 0 0..2
232 2 Programmable alarm 14 delay 0’ 0”…255”
0: Buzzer enabled
1 3 Inhibition of buzzer 0
1: Buzzer disabled
0: Enable PD activation
PD inhibition in inputs/outputs in I/O menu
2 3 0
menu 1: Disable PD activation
in I/O menu
4..8 - Reserved -
12 2 Contrast1 5 0..255
The status of the CEA7 control unit is shown on the display, allowing access to
different display options using the up and down navigation keys.
•• The current measurement display depends on the configuration of
the current measurement transformers position (Regulations table,
parameter 24):
- Current measurement on output line. The current measurement
is shown on the network or generator screens, depending on which
contactor (network or genset) is active. On screens where the
current measurement does not appear, the numerical value is
replaced by a hyphen.
- Current measurement on genset panel. The current measurement
is shown on the generator screens.
NE T WO R K : 5 0 . 0 H z
V 1 2 4 0 0 V I 1 - A
V 2 3 4 0 0 V I 2 - A
V 3 1 4 0 0 V I 3 - A
1. Measurements of voltage between the various phases and neutral, the phase NOTE
currents and frequency. To display the engine temperature and oil pressure, the engine must be provided
with appropriate sensors. In the event the engine readings are conducted
G E N E R A T O R : 5 0 . 0 H z through the extension CCJ1939, the word ENGINE is replaced by the word J1939.
V 1 N 2 3 0 V I 1 0 A Activation of the electronic engine control is indicated by the flashing word
V 2 N 2 3 0 V I 2 0 A J1939.
V 3 N 2 3 0 V I 3 0 A
G E N E R A T O R : 5 0 . 0 H z
V 1 2 4 0 0 V I 1 0 A
V 2 3 4 0 0 V I 2 0 A
V 3 1 4 0 0 V I 3 0 A
3. Measurements of V., A., NC., RPM., P., alternative display of voltages and
currents, NC fuel level, engine speed RPM. P actual power consumed.
G E N E R A T O R : 5 0 . 0 H z
V 1 N 2 3 0 V I 1 0 A
N C 7 5 % R P M 1 5 0 0
P 0 k W
REGENERATION FORCED
Forced regeneration.
SPN: 4175
P O W E R : F P 1 . 0 0 L
EXHAUST SYSTEM HIGH
3 0 k W F P 1 1 . 0 0 L
TEMPERATURE Exhaust system high temperature (blink).
SPN: 3698 3 0 k V A F P 2 1 . 0 0 L
0 k V A R F P 3 1 . 0 0 L
G E N S E T : S T O P P E D 2. Measurements of the total energy consumed in the Day, Month and Year.
I A A E C K G C K R K -
T F J P 1 J P 2
S T A R T I N H I B I T E D E N E R G Y : P 3 0 k W h
D 1 0 K W h
Fig.2
M 1 0 0 M W h 1 7 : 5 6 : 2 3
Status of the programmable inputs A 1 0 0 0 M W h 4 / 1 2 / 0 6 L
C C P T 4 : 6 . 5 b a r
Fig.1
Error reading
Fig.1
E: Alarm / A: Warning CCPT100 analogue auxiliary inputs
N: Pending notification
1: Position on the errors list C C P T 1 : 9 3 . 8 º C
3: Number of errors C C P T 2 : 9 2 . 6 º C
C C P T 3 : 1 0 1 . 5 º C
PROBES)
Fig.2
CCPT100 analogue auxiliary configurable texts
C C P T 1 0 0 T 1 : E 8 5 º C
I D : 0 T 2 : 9 1 º C
T 3 : 8 3 º C 10.1.9 DEVICE EXPANSION DIGITAL INPUTS.
T 4 : - -
C C I n 8 :
Fig.2
Temperature probes
1 : - 2 : 3 : - 4 : -
C C P T 1 0 0 T 1 : E 8 5 º C
I D : 0 T 2 : 9 1 º C 5 : - 6 : - 7 : 8 : -
T 3 : 8 3 º C
T 4 : - -
Fig.1
Module CCIn8 inputs status
Fig.3
Non detected probe
C C P T 1 0 0 T 1 : E 8 5 º C
I D : 0 T 2 : 9 1 º C
T 3 : 8 3 º C
T 4 : - -
Fig.4
Device ID
With the control unit connected, select "Menu" and press . To enter the
password using the cursor keys (+) and (-), select the number of the first digit and
1. INPUTS AND OUTPUTS DISPLAY
press . Use the same procedure with the 4 digits.
* I N P U T S / O U T P U T S *
* * * * * * * M E N U * * * * * * *
3 2 1 0 9 8 7 6 5 4 3 2 1
P a s s w o r d
I N : M S 3 2 1 P I X N A B R
0 0 0 0
O U T : C P R 4 B g r 3 2 + 1 M A
* I N P U T S / O U T P U T S *
3 2 1 0 9 8 7 6 5 4 3 2 1
10.2.2 MAIN MENU
I N : M S 3 2 1 P I X N A B R
The main menu screen gives access to the different menus, to enter each menu O U T : C P R 4 B g r 3 2 + 1 M A
select it with the cursor ▲▼and press :
1. Inputs/Outputs. INPUTS / IN OUTPUTS / OUT
R: Fuel reserve. A: Alarm active.
2. Parameters (only with authorization key).
B: Low oil pressure. M: Engine started.
3. Counters. A: High temperature. 1: Programmable output 1.
* * * * * * * M E N U * * * * * * *
4 . H i s t o r y
5 . S c h e d u l e s
6 . D a t e / T i m e
* J 1 9 3 9 *
I M : 2 8 º C A T : 2 3 %
F U : 8 6 L
H s : 2 4 : 3 6 h *
* * * * C O U N T E R S * * * *
H r . T o t a l 0 1 : 0 0 : 0 0
H r . P a r t i a l 0 0 : 1 0 : 0 0
A r . C o r r e c t 1 1 0 * L I S T O F E R R O R S *
The partial fuel consumption and time counter are reset by holding down the 1 . M A X . N E T W O R K V O L T A G E
RESET button for 5 seconds whenever the user is validated with a maintenance 2 . M I N . N E T W O R K V O L T A G E
level password or higher. 3 . M A X . N E T W O R K F R E Q .
* * * * C O U N T E R S * * * * 5. SCHEDULES
F a i l e d S t a r t s 5 The scheduling is carried out via the fifth option of the maintenance menu.
T o t a l 5 0 k W h
P a r t i a l 1 0 k W h
* * * * * * * M E N U * * * * * * *
* * * * C O U N T E R S * * * *
5 . S c h e d u l e s
D a y 2 0 k W h
6 . D a t e / T i m e
M o n t h 5 0 M W h
7 . L a n g u a g e
Y e a r 1 0 0 M W h
* * * * C O U N T E R S * * * *
Programming procedure:
M a n t . # 1 - 1 : 5 0
M a n t . # 2 1 5 0 : 0 0 The schedules are programmed to be repeated weekly or bimonthly. To enter each
R e n t a l 1 : 0 4 menu select it with the cursor ▲▼ and press .
S a t u r d a y A R R F [ 2 ] 1 5 : 5 0 . 1 7 : 0 0
T E S T [ 1 ] 2 0 : 0 0 . 2 2 : 0 0
* * * * * S C H E D U L E S * * * * *
S u n d a y Fig.1
Action type.
* * * * * M o n d a y * * * * *
B L O Q [ 0 ] 1 0 : 0 0 . 1 1 : 0 0
A R R F [ 2 ] 1 5 : 5 0 . 1 7 : 0 0
Possible actions that can be scheduled are (in order of priority): T E S T [ 1 ] 2 0 : 0 0 . 2 2 : 0 0
•• Lock (BLOQ): prevents the genset from starting and inhibits the
activation of the counter. Fig.2
Periodicity.
•• Forced start (ARRF): starts the genset and activates the contactor.
•• Test (TEST): starts the genset without activating the contactor; in the
event of receiving an external start command. * * * * * M o n d a y * * * * *
•• Free (----): no action is scheduled for that range; the start time and end B L O Q [ 0 ] 1 0 : 0 0 . 1 1 : 0 0
time have no effect. A R R F [ 2 ] 1 5 : 5 0 . 1 7 : 0 0
T E S T [ 1 ] 2 0 : 0 0 . 2 2 : 0 0
The CEA7 control unit allows up to 5 different actions to be programmed on the
same day of the week. For each option is activation range is defined indicating
the hour and minute of the start and end; the start time must always be before Fig.3
Start time.
the end. The start time and end time are between 00:00 and 23:59.
* * * * * M o n d a y * * * * *
From version CEx7 rev4.71 the frequency of the event can be programmed:
B L O Q [ 0 ] 1 0 : 0 0 . 1 1 : 0 0
•• Weekly (option [0]). Every week the scheduled event is carried out.
A R R F [ 2 ] 1 5 : 5 0 . 1 7 : 0 0
•• Monthly (option [1]). Only during the first week of the month (days 1-7 T E S T [ 1 ] 2 0 : 0 0 . 2 2 : 0 0
inclusive) is the scheduled event carried out.
•• Bimonthly (option [2]). Only during the first week (days 1-7 inclusive)
Fig.4
and third week of the month (days 15 to 21 inclusive) is the scheduled End time.
event carried out.
Select day of the week and press to program: action, frequency, start time,
start minute, end hour, end minute. To select programming 2-3-4-5 use cursors
▲▼and repeat the above process.
* * * L A N G U A G E * * *
1 2 . D u t c h
1 3 . D a n s k
* * * D A T E / T I M E * * *
T i m e : 1 1 : 0 0 : 5 5
D a t e : 1 0 / 1 2 / 0 6 D
V G 2
* * * * U S E R * * * * H 3 : 6 %
P a s s w o r d H 5 : 2 %
1 1 1 1 H 7 : 1 % T H D : 5 . 7 %
0 0 0 0
V G 3
Fig.1 H 3 : 2 %
Old password H 5 : 1 %
H 7 : 0 % T H D : 3 . 9 %
* * * * U S E R * * * *
P a s s w o r d Fig.1
1 1 1 1 Analysed signal: selection via the cursors ▲▼
0 0 0 0
V G 2
Fig.2 H 3 : 6 %
New password
H 5 : 2 %
9. J1939 H 7 : 1 % T H D : 5 . 7 %
Fig.2
* M E N U * Spectral analysis
1 . L i s t o f e r r o r s
V G 2
2 . L i s t o f s t a r t s
H 3 : 6 %
H 5 : 2 %
H 7 : 1 % T H D : 5 . 7 %
The control unit performs a calculation of the different voltage and current V G 2
harmonics. The information shown is: H 9 : 1 %
•• Spectrum graphic in frequencies. H 11 : 0 %
•• Values in % of the harmonic components up to 20. H 13 : 0 % T H D : 5 . 7 %
•• Total harmonic distortion (THD) and total harmonic distortion plus
Confirm key ().
noise (THDN) in %.
Fig.3
* * * * P A R A M E T E R S * * * *
Harmonics: Change selection by pressing the confirm key ()
1 . D r a w i n g d i m e n s i o n
2 . T i m e s
V G 2
3 . R e g u l a t i o n s
H 3 : 6 %
H 5 : 2 % * * * * P A R A M E T E R S * * * *
4 . T h r e s h o l d s
H 7 : 1 % T H D : 5 . 7 %
5 . A l a r m s
Confirm key ().
6 . P r o g r a m m i n g I / O
V G 2 * * * * P A R A M E T E R S * * * *
H 9 : 1 % 7 . T e x t s
H 11 : 0 % 8 . E q u i p m e n t l i s t
H 13 : 0 % T H D : 5 . 7 % 9 . S e l e c t o r
Confirm key (). * * * * P A R A M E T E R S * * * *
10 . J 1 9 3 9
V G 2
11 . C C L A N
H 15 : 0 %
12 . S e n s o r s
H 17 : 0 %
H 19 : 0 % T H D : 8 . 3 % * * * * P A R A M E T E R S * * * *
13 . S y n c h r o n i s a t i o n
Fig.4 14 . S e c o n d Z e r o
Total harmonic distortion (without noise -THD- or plus noise -THDN-):
15 . p r o g r a m m i n g I / O
selection via the confirm key ()
* * * * P A R A M E T E R S * * * *
16 . S c r e e n
17 . P T 1 0 0
Fig.1
Control unit programming
H I M O I N S A
Fig.2 3 0 7 3 0 S A N J A V I E R
No. of parameters
M U R C I A ( S p a i n )
* * * * M E A S U R E M E N T S * * * * T l f . + 3 4 9 6 8 1 9 1 1 2 8
P 0 1 . . . . . . . . . . . 4
P 0 2 . . . . . . . . . . . 5
10.3.4 PROGRAMMING SENSOR CURVES
P 0 3 . . . . . . . . . . . 0
From the parameters option, two response curves can be programmed applicable
Fig.3 to the temperature and pressure sensors. Response curves can also be
Value programmed for the main tank gauge and for an auxiliary tank connected to the
auxiliary analogue input (Anc).
10.3.1 TEXTS
* * * * * * S E N S O R S * * * * * *
We can associate a text to the programmable inputs, maximum 15 characters. 1 . T e m p e r a t u r e
The control unit has an alphabet A-Z and numbers 0-9. 2 . P r e s s u r e
3 . F u e l
* * * * T E X T S * * * * * * * * T E M P E R A T U R E * * * * *
1 . P R O G R A M M A B L E 1 P . 1 Ω 7 4 0 T M 3 0
2 . P R O G R A M M A B L E 2 P . 2 Ω 3 2 2 T M 5 0
3 . P R O G R A M M A B L E 3 P . 3 Ω 1 5 5 T M 7 0
10.3.2 CUSTOMISING THE PROGRAMMABLE ALARMS TEXT With the cursor keys ▲▼each new point is selected and the resistance value is
entered, the range of value being limited between 0 and the resistance value of
From the programming texts option of the control unit it is possible to customise the previous point. After entering the resistance value, the accept key is pressed
the texts associated with the programmable alarms. and the value associated with said resistance is entered.
Fig.5
10.3.6 LIST OF ERRORS J1939 Flashing code
* 2 0 0 . 3 *
From the J1939 option it is possible to display the active and passive past errors
1 6 7 8 : 2 5
stored in the engine's electronic configuration.
C P : 3 . 5 O N
* E N G I N E H I S T O R Y * C O U N T : 5 1 / 4
P 0 1 . . . . . . . . . . . 2 0 0
P 0 2 . . . . . . . . . . . 1 0 5 Fig.6
Error status
P 0 3 . . . . . . . . . . . . 3 0
* 2 0 0 . 3 *
Fig.1 1 6 7 8 : 2 5
Parameter No.
C P : 3 . 5 O N
* E N G I N E H I S T O R Y * C O U N T : 5 1 / 4
P 0 1 . . . . . . . . . . . 2 0 0
P 0 2 . . . . . . . . . . . 1 0 5 Fig.7
Error counter
P 0 3 . . . . . . . . . . . . 3 0
* 2 0 0 . 3 *
Fig.2 1 6 7 8 : 2 5
Error code
C P : 3 . 5 O N
* 2 0 0 . 3 * C O U N T : 5 1 / 4
1 6 7 8 : 2 5
C P : 3 . 5 O N Fig.8
List of errors
C O U N T : 5 1 / 4
Fig.3
Error code
From the J1939 option it is possible to display the starts carried out from the CEC
MENU CEM CEA
J1939 extension in standalone mode. Associated External
Inputs/Outputs
* LIST OF STARTS * Counters
List of errors
1 6 7 8 : 2 5 Schedules
Maintenance Date/time
1 / 4
Languages
Password
Fig.1
Engine history (1) (1)
Engine hours
Synchronisation (2)
* L I S T O F S T A R T S * Drawing dimension
Times
Regulations
1 6 7 8 : 2 5
Thresholds
1 / 4 Alarms
Programming I/O
Fig.2 Texts
List of starts List of equipment
Selector (3)
Parameters J1939 (1) (1)
CCLAN
Sensors
Synchronisation (2)
Second Zero (2)
CC2 programming (2)
Screen
CCPT100
FUEL SENSOR (4) (4) (4)
Engine (2) (2)
CURRENT
Fig.2
PHG7 module wiring
Fig.1
PHG7 module
MAN Manual Input Start up PNP digital input D+ Battery charging alternator Output PNP digital output
AL Alarm Output PNP digital output
CANS CAN bus screen CAN Bus CAN communication SAL1 Auxiliary output 1 Output PNP digital output
CANL L signal of CAN bus CAN Bus CAN communication SAL2 Auxiliary output 2 Output PNP digital output
CANH H signal of CAN bus CAN Bus CAN communication SAL3 Auxiliary output 3 Output PNP digital output
RC Fuel reserve Input NPN digital input +BAT Positive battery terminal Power supply Digital outputs supply voltage
BPA Low oil pressure Input NPN digital input ARR Start-up Output PNP digital output
ATA High water temperature Input NPN digital input PR Preheating Output PNP digital output
NA Low water level Input NPN digital input PC Configurable stop Output PNP digital output
PEM Emergency Stop Input NPN digital input Analogue input for current
IL3 T-phase current Input
measurement
ENT1 Auxiliary input 1 Input NPN digital input
Analogue input for current
ENT2 Auxiliary input 2 Input NPN digital input IL2 S-phase current Input
measurement
ENT3 Auxiliary input 3 Input NPN digital input Analogue input for current
IL1 R-phase current Input
SETA Emergency stop button Input NPN digital input measurement
Analogue input for current
ILN Neutral current Input
measurement
Pick-up input
PCK1 Pick-up 1 Input Pick-up input
Grid three-phase voltage input
PCK2 Pick-up 2 Input Pick-up input
Analogue input for voltage
VR3 T-phase voltage Input
measurement
Analogue inputs Analogue input for voltage
VR2 S-phase voltage Input
measurement
Analogue input of resistance
NC Fuel level Input
sensor VDO Analogue input for voltage
VR1 R-phase voltage Input
measurement
Analogue input of resistance
P Oil pressure Input
sensor VDO Analogue input for voltage
VRN Neutral Input
measurement
Analogue input of resistance
T Coolant temperature Input
sensor VDO
Analogue input of resistance
Anc Auxiliary analogue Input
sensor VDO
Fig.4
PHG7 module dimensions
Fig.6
PHG7J module wiring
Fig.5
PHG7J module
Maximum height assigned above sea level is 2000m J1939 BUS (terminals J1939S, J1939L, J1939H)
VIN Input voltage -27 +40 V
DRCAN Baud rate 50 Kbps
NPN digital inputs (RC, BPA, ATA, NA, PEM, ENT1, ENT2, ENT3, ENT4, ENT5, SETA terminals)
VIN Input voltage -0.7 +36 V
VIL Low level input voltage 1 V
VIH High level input voltage 5 V
IIL Low level input current VIN = 0 V 2 2.5 mA
THIS EQUIPMENT MAY GENERATE RISK OF DAMAGE IF HANDLED IMPROPERLY.
IIH High level input current VIN = 24 V 0 100 uA
IT MUST BE INSTALLED BY QUALIFIED PERSONNEL.
IT IS NECESSARY TO CONSULT THE DOCUMENTATION FOR EQUIPMENT.
High speed digital inputs (PCK1, PCK2 terminals)
VIN Input voltage 30 VAC
ATTENTION: RISK OF DAMAGE.
IIN Input current VIN = 12 VAC 5.5 6 mA
FIN Input frequency VIN = 12 VAC 3600 Hz
Analogue inputs for voltage measurement (VRN, VR1, VR2, VR3, VGN, VG1, VG2, VG3 terminals)
Input voltage phase to
VIN-FF 520 VAC
phase
Input voltage phase to
VIN-FN 300 VAC
neutral
Voltage-free relay outputs (CRC, CRNC, CRNA, CGC, CGNC, CGNA, SCC, SCNC, SCNA terminals)
Power relays
High voltage relay
VO 250 VAC
contacts
IO Current relay contacts cosφ = 1 8 A
Fig.2
CEA7 module
Fig.3
CEA7 module wiring
Fig.1
PHG7J module dimensions
NOTE 1:
IP 65 on the front of the control unit when installed on the control panel with
the sealing gasket provided.
The equipment has been designed and manufactured according to the require-
ments of the directives and harmonized standards which are applicable for com-
pliance with EC regulations.
POWER SUPPLY
Fig.4
CEA7 module dimensions.
F2 Phase U 2
F3 Phase V 2
F4 Phase W 2
F6 Battery Charger 4
The negative terminal of the battery, the chassis of the electrical panel and the
chassis of the generator set must all be earthed.
12.1 INTRODUCTION
The CAN BUS, is an industrial bus characterized by great strength and reliability
and ensures proper communication between the devices in noisy environments.
Devices with CAN controller can be integrated into an industrial automation and
control system.
The most relevant characteristics of a control system with communication via
CAN bus are as follows:
•• It is possible to connect up to 110 devices on a single CAN network.
•• Each network can reach up to 1000 meters in length, easily expandable
(up to 2000 m) with the use of bridges or repeaters.
•• CAN baud rate of 50 kbits / s (for 1000 metres of bus: 10 ms data
update).
•• Direct access to the CAN bus from a PC via USBCan.
The CANbus can operate in environments with extreme noise and interference,
while the error checking mechanisms ensure that the connections contaminated
by noise are detected.
The CAN bus is designed so that communication will continue even if:
•• Either of the two bus cables breaks.
•• Any cable has short-circuited to ground.
•• Any wire has short-circuited to the power supply.
12.2 TOPOLOGY
The CAN network uses a bus topology, where each node has an input and an
output connection. The end nodes of the bus must have a 120Ω terminator; said
terminator is activated via a switch on each module (ON: active terminator, 1:
inactive terminator). In any case, the existing impedance between the CANH and
CANL lines should be approximately 60 Ω. For this purpose at each end of the
network a resistance value should set such that said impedance is guaranteed
from any module connected.
32 64 100
Fig.1
CAN bus topology To connect the different nodes to the network an unshielded twisted pair cable is
required. As an exception, inside for the connection between the measurements
and visualization module of the control unit, an untwisted cable can be used.
12.3 WIRING In very noisy environments and with high electromagnetic interference (EMI)
shielded twisted cable can be used with the shield connected to earth of the
The CAN network requires wiring dependent on the distance, baud rate and installation. Another technique for improving immunity to electromagnetic
number of nodes connected to the bus. interference is to replace the CAN terminator of the node for two 62 Ω resistors
and install a bypass capacitor between the CAN resistance and battery negative.
Tabla 1
Characteristics of the cable depending on the length
MEASUREMENTS USBCan
MEASUREMENTS
DISPLAY
Fig.6
Manual / automatic control unit + CCrs option
Fig.3
Manual / automatic control unit
MANUAL SWITCHING
MANUAL SWITCHING MEASUREMENTS MEASUREMENTS
MEASUREMENTS MEASUREMENTS
DISPLAY DISPLAY
DISPLAY DISPLAY
Fig.4
Manual control unit + switching CCrs
MEASUREMENTS CCrs
Fig.7
Manual control unit + switching + CCrs
DISPLAY
Fig.5
Manual / automatic control unit + CCrs option
To access the calibration process pressed the key to access the parameter
that calibrates the corresponding phase.
* * * * MEASUREMENTS * * * *
P 0 3 . . . . . . . . . . . 0
P 0 4 . . . . . . . . . . . 0
P 0 5 . . . . . . . . . . . 0
* * * * MEASUREMENTS * * * *
P 0 0 3 [ 2 2 7 ] . . . . . 0
P 0 0 4 . . . . . . . . . . 0
P 0 0 5 . . . . . . . . . . 0
Using the keys the voltage between phase and neutral measured by the
control unit is adjusted to match the actual value.
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