MOHAMMED ZEESHAN ALI

Contact No: 0573081261

:+91-8123562646 (whatsapp)
Email Id : mdzeeshan0665@gmail.com

POSITION SEEKING: API INSPECTOR/ PLANT INSPECTOR / EQUIPMENT INSPECTOR .

EXPERIENCE :7+ YEARS

(Total 10 No’s of Shutdowns/Turnaround Attended)

CAREER CONSPECTUS(Overall7+yrs of experience )

More than 7+ years of extensive and in-depth experience in the construction industry dealing on
quality assurance and quality control, inspection, monitoring & surveillance of fabricated and
site piping construction, pressure vessels, Fin Fans, Heat Exchanger storage tanks and structural
in the Oil and Gas Refineries /Petrochemicals industry. Supplemented with additional experience
on on-stream inspection of existing Oil & Gas facilities, Petrochemical and Power Generation
sector. Fully familiar with different international standard i.e. ASME Sec II, V, VIII, IX; ASME
B31.1, B31.3, B31.8, AWS D1.1; API-510,API-580,API-571,API 577, API-1104, ASTM and
other commonly used in construction industries.

EDUCATION QUALIFICATION

 BACHELOR OF ENGINEERING in MECHANICAL from Visveswaraiah Technological University (VTU)

Belgaum India,

TECHNICAL QUALIFICATION

 API 510 for Pressure Vessel Certification No: 107987

 CSWIP 3.1 Welding Inspector Certification issued from TWI (U.K) Certificate No: 401145
 Radiographic Film Interpretation ( RTFI)
 NDT Qualification:ASNTLevel-II

 ASNT NDT Level II in Ultrasonic Testing.

 ASNT NDT Level II in Magnetic Particle Testing.
 ASNT NDT Level II in Liquid Penetrant Testing.
 ASNT NDT Level II in Radiographic Testing.

PROFESSIONAL SKILLS :
 Experience in Inspection of Oil & Gas Upstream,Midstream and Downstraem facilities i.e.
Process Platforms,Rigs, Pipeline,Storage Terminals, Refinery, Petrochemical,Chemical.
 Review & Approval of Project Quality Plan(PQP), Project QA/QC Documents & Procedures
, Testing & Commissioning Procedures.
 Review and approval of NDT Procedures for new construction and In-service Inspection as
per ASME B31.3,AWS D1.1,API 1104,ASME Sec-VIII Div-1
 Inspection of Plant/ Process Piping during Fabrication/Construction, Erection & Testing and
during service(Turnarounds/Shutdowns/Outages).
 Review & Approval of NDT Plan.
 Review of NDT Reports and analyse Results as per Acceptance Criteria.
 Witness & Monitoring of NDT activities as per NDT Procedure and NDT Plan/Inspection
Plan.
 Inspection of Static Equipments i.e. Pressure Vessels, Heat Exchangers, Tanks, Towers
during Fabrication & Construction from Material stage to Testing and Installation Stage.
 Inspection of Static Equipments i.e. Pressure Vessels, Heat Exchangers, AFC, Tanks,
Towers,Columns, Heaters,Furnaces, during Turnaround/Shutdowns/Outages.
 Inspection of Static & Rotary Equipments during Construction and Erection,Installation&
Testing.

WORK EXPERIENCE

Organization : APPLUS VELOSI

Client : PETROKEMYA SOUTH (SABIC)
Designation : API INSPECTOR (Shutdown Project)
Period : JAN 2023 to March 2023
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Organization : Delta Engineering Services
Client : Hindustan Petroleum Corporation Ltd. (HPCl),vizag
Designation : Inspection Engineer
Period : April 2022 to Dec 2022
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Organization : HEMT TASNEEA ENGINEERING
Client : HEMT TASNEEA (PRESSURE VESSEL MANUFACTURERS), Oman
Designation : QC Inspector
Period : March 2021 to March 2022.
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Organization : Global Establishment For Quality Services(GE-QS)

Client : BPCL Shutdown -Mumbai

HPCL Shutdown -Mumbai

MRPL Shutdown - Mangalore

 IOCL Shutdown - Paradeep

IOCL Shutdown - Barauni

HPCL Shutdown -Vizag

Various Clients like TUV Rheinland , TUV-SUD , TATA

Projects.

( TPI Vendor Inspections on various locations)

Designation : INSPECTION ENGINEER (Piping/Equipment/welding)

Period : Jan 2019 to Jan 2021

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Organization : Sulzer India Pvt. Ltd.
Client : IOCL, Panipat
Designation : QC Mechanical Inspector (Shutdown Project)
Period : Sept 2018 to Dec 2018
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Organization : Dash inspectorate pvt. Ltd.
Client : RIL, Jamnagar
Designation : Inspection Engineer (statics & Rotating Equipments)
Period : May 2017 to Aug 2018

Organization : Global Establishment For Quality Services(GE-QS)

Client : RIL, Hazira
Designation : QC Inspector
Period : jan 2016 to april 2017
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ROLES & RESPONSIBILITIES :

Plant Turnaround/Shutdown Inspection :

 Assessing the Mechanical Integrity of the process equipment and verifying conformance to
API, customer specifications and International Industry Codes/Standards/Specifications at
Refineries and Petrochemical Plants or Fabrication Shops.
 Shop inspections of equipment during all stages of fabrication to ensure compliance to API
Standard Specifications, customer requirements, engineering specifications and applicable
industry Codes
 Review P&ID, PFD, ISO Drawings, Inspection history.
 Develop, review and approve detailed inspection plans
 Provide timely guidance and expertise onsite of various inspection technologies and
applications
 Perform and complete timely visual examination/internal inspection of process equipment,
boilers, pressure vessels, tanks and piping and assess condition.
 Issue repair recommendations, verify suitable completion of the repairs, and forecast future
repairs or replacement of equipment.
 Coordinate/ensure appropriate NDTs are done as per inspection plan, and review/sign off
NDT reports
 Report inspection findings, develop repair recommendations and monitor/oversee repairs are
done as required
 Coordinate/ensure timely completeness of all TA inspection activities prior to closure
 Physical inspection requiring climbing up, crawling through and walking on pressure vessels,
storage tanks and piping either at the process plant or in fabrication shops.
 In-Service Inspection of Process Equipments i.e.Pressure-Vessels, Columns,
Towers,Reactors, Heat-Exchangers, Air-Fin Coolers, for Condition Monitoring, Repair &
Re-rating as per API 510 & API-572
 In-Service Inspection of Piping Loops as per API-570 & API RP-574.
 In-service Inspection of Storage Tanks as per API 653.

PRESSURE VESSELS & EQUIPMENT INSPECTION :

• Preparation / Reviewing of Inspection test Plan (ITP/QAP). Complete QA QC Inspection

from Scratch till the End.
• Familiar and conversant with the boilers and pressure vessel codes ASME Sec II ,ASME
Sec V, ASME Sec VIII, ASME Sec IX , ASME B31.1, ASME B31.3 ASME B16.5 etc.
• Carrying out In-service inspections for Pressure vessels, Air receiver, Boilers and
Compressors and Heat exchanger.
• Stage wise inspection of pressure vessels, Heat Exchanger and reactors from material
inspection to final dispatch.
• Technical inspection of pressure vessels.
• Technical inspection of shell and tube heat exchanger.
• Experience in welding/mechanical repair of pressure vessels, heat exchanger, tanks and
process tower.
• Fully conversant with isometric, P&ID and general arrangement drawing, as built
preparation and modification as per requirement.
• Responsible for monitoring and inspection of all mechanical equipment both rotating and
static activities as per standard, codes, specification and design.
• Visual examination on fit up and weld joints of repair or replacement equipment
• Internal and external inspection on heat exchanger, pressure vessels .
• Mechanical repair carried on pressure vessels, Heat Exchanger, Piping and tanks.
• CUI Inspection on pressure vessels, Heat Exchanger , Storage tanks, Column, reactor,
piping.
• Checking for pipe stress in rotating equipments e.g. pumps, compressors etc.
• Air Cooler (Fin Fan) Motor & Fan Shaft Alignment, Belt Tension, Fan Blade Angle &
 Tip Clearance.
• Witnessing alignments and plumbness of exchangers, Vessels and columns, furnace as
per project specification.
• Witnessing hydro testing , pneumatic testing on pressure vessels, Heat exchanger, Piping.
• Witnessing inspection for internal tray, down comer, bed limiter, demister ring, nozzle,
chimney trays and Random Packing.
• Carry out inspections, site surveys and dimensional checks to ensure Piping installations
are as per drawings and specification, and comply with project specifications.
• Inspection of Pressure Vessels by examining all external and internal metal surfaces of a
vessel For evidence of corrosion, pitting, cracking, leakage, buckles, defects in metal
plate, lamination, mechanical damage, deformation and alignment.
• Technical inspection of shell and tube heat exchanger.
• Inspection of Drums & Vessels for its Mechanical integrity, review of all NDT Related
activities &Final box-up.Experience in Welding activities for Skids, Pressure vessels,
Heat Exchangers and Columns and cladding.

Static Equipments Inspection :

 Inspection of Equipment installation as per GAD & P&ID
 Inspection of Pressure Vessels,Heat Exchangers during fabrication/ construction as per
ASME SecVIII Div.1 & 2,TEMA.
 Inspection of Petroleum/Chemical Storage Tanks during Construction/fabrication as per API
650,API 620.
 In-service Inspection of Storage Tanks as per API 653.
 In-Service Inspection of Pressure-Vessels, Columns, Towers,Reactors, Heat-Exchangers,
Air-Fin Coolers, for Condition Monitoring, Repair & Re-rating as per API 510 & API-572.

Rotary Equipments Inspection :

 Inspection of Equipment installation as per GAD & P&ID
 Witness of FAT & SAT of Packages as per Data-Sheet & Client Specifications.
 Witness of FAT & SAT of Rotary Equipments (Pumps,Compressors,Generators) as per
Data-Sheet & Client Specifications.
 Stage and Final Inspection of Pumps as per API Codes,Standards & Client Specifications.
 Hook-UP, Testing & Pre-Commissioning :
 Inspection of Erection & Hook-up of Piping and Static & Rotary Equipments as per P&ID &
GAD .
 Inspection of the piping-loops as per Isometrics,P&ID,Isometrics& Check-list
 Line-checking and issuing punch-list prior to Pressure-Test.
 Witnessing Pneumatic and Hydro testing of piping ,tanks and equipments.

Welding Inspection :

 Review and approval of welding procedure specifications (WPS) with relevant Procedure
Qualification Test (PQR) prior to start of welding activities at site. Witnessing Procedure
 Qualification Test (PQR) including Tension and Guided-Bend Tests, Hardness Tests for the
Qualification of WPS in accordance with ASME Sec. IX and project Specification.

 Performing Welder Qualification Tests as per ASME sec-IXAttendance at defined Hold and Witness
points identified within the Inspection & Test Plans. 
 Report and raise Non Conformances as required. 
 Raising RFI’s for each item of work completed at site for witness
 Control of weld quality as per approved QC procedures and standards and maintain QC records
Monitor & witness NDT (RT, PT,MT,HT,FT); review radiographs, hardness test reports.
 To check the welding parameters like voltage, ampere and travel speed
 Continuously update inspectors on project requirements to technically support them in the
shop floor.
 Maintain a log book for all reports, inspections and tests including date, time and results of
Calibration certificates.
 Witnessed welder’s performance qualifications test and review NDT reports, weld summary
etc.
 Perform stage wise inspection at fabrication shop like in-process Dimensional, Fit-up,
Welding, material traceability records, Surface Preparation as per approved Inspection &
Test Program.
 Witness inprocess welding inspection of GTAW,SMAW,SAW Process.

Painting & Coating Inspection :

 Inspection of Painting & Coating of Piping,Structures,Equipments including surface –
preparation,primer-coat,base-coat & final-coat.
 Inspection of TSA Coating of Offshore Structures.
 Checking parameters like Surface-profile,Surface-Roughness,SurfaceTemp., AmbientTemp.,
RelativeHumidity,Adhesion during Painting/Coating as per approved procedure.
 Inspection of Coatings i.e FBE,3LPE at Coating Plants.

NDT Inspection :
 Review & Approval of NDT Procedures as ASME Sec-V,Sec-VIII Div-1,ASME B31.3,API-
1104,AWS D1.1 & Client Specifications.
 Review & Approval of NDT Plan as per Codes/Standards/Specifications
 Witness of NDT/NDE Tests i.e UT,MT,PT of Incoming Materials,Final Products &
Welding.
 Review of NDT Reports. Assessment/Evaluation of NDE results as per Acceptance Criteria
of applicable Codes/Standards.
 Witnessing of PMI & Hardness Tests and Review of Reports.
 Interpretation of Radiographic Films (RTFI). Assessment/Evaluation of results as per
Acceptance Criteria of applicable Code/Standard/Specification.

Piping Inspection :
 Identification & Verification of In-Coming Piping Materials as per PMS ,MTC & Approved
Drawing.
 Fit-up & Dimension-check of Piping Spools fabrications as per WPS,ISO Drawings & Shop-
Drawings.
 Inspection & Monitoring during fabrication of Piping Spools at Fabrication-Yard/Workshop
as per Approved ISO Drawings,Shop Drawings,Client Spec. and ASME B31.3
 Inspection & Monitoring during Erection/Installation/Hook-up of piping-spools at Site/Field
as per Approved ISO Drawings,Piping Layout,P&IDs & Client Spec.
 Review of Weld-Maps,Weld-History Sheet & Mechanical Clearance Report.
 Preparation of Test-Pack of Piping Loops/Lines for Hydrotest/Pneumatic Test.
 Identification of Loops for Hydrotest & Pneumatic Test.
 Witness of Hydrotest/Pneumatic Test of Piping Loops.
 Review of As-Built Drawings.
 In-Service Inspection of Piping Loops as per API 570, API 574, P&ID, Isometric Drg, Client
Scope of Work and Inspection Work-List..

Materials Inspection :
 Inspection of Materials & Processes at Vendor/Manufacturer locations for leading Oil & Gas
Clients as per PO,QAP/ITP,Client Specification, Codes & Standards.
 Verification and Identification of receiving materials w.r.t MTC, Approved Drawings and
Client Specifications.
 Witness of Destructive/Mechanical Tests of Materials at Test-Lab.
 Inspection of Project Materials, Onshore Plant Materials and Offshore Materials related to
Drilling and Production at Warehouse & Project Yard as per applicable
Codes,Standards,Client Specification, Approved Procedure.

QA/QC:
• Preparation and submission of project management procedures for company approval.
• Review and submission of ITP, Method statements, WPS & PQR for company approval.
• Ensure that all the QA/QC activities in the project are compliance with ISO-9001-2000.
• Requirements. Review of vendor quality manuals, quality plans, specifications,
procedures, audit report according to ISO-9001-2008 requirements. Participated in
internal audits and external audits. Verify the evidence of corrective actions and close
observations and NCR.
• Liaise with client for review and approval QA/QC documents and participating in client
meetings, internal meetings etc.
• Plan & Organize vendor and site inspection activities and review weekly and monthly
reports and forward to head office.
• Review vendor document of QC inspectors and NDT technician end ensure their
qualification remain valid.
• Review construction manufacturing record book (CMRB) of various subcontractors.
Prepare concession requests and submit to client for approval, wherever implementation
is not possible as per project specification. Monitor inspection activities and issue NCR,
FTR where ever violations found.

FABRICATION SHOP AND ERECTION WORK

 • Fabrication, Erection & Modification of all fabricated & structural items in my own
responsibility.
• Initial stage inspection of fabrications i.e. Layout, edge preparation etc, also coordination
with design department.
• Fit up/Welding of Jacket or Decks Bracing T,K,Y Joints.
• Fabrication/Erection of Rig building including piping and structural ( leg bracing, hull
structure tanks and sub structures).
• Final inspection of fabrications i.e. surface finishing, welding quality inspection.
• QA/QC for welding in fabrication, erection of structural work, plate work & all
equipment’s.
• Inspection of Fabrication and Fabricated items, Inspection of erections and erected items.
• Prepare and Maintain QA/QC documents & Progress documents, Inspection of Incoming
Material.
• Inspection of electrodes & Preheating if applicable, Quality Surveillance of welding and
welders.
• Inspection, witness & interpretation of NDT / destructive Test. Welding Machines
Inspection.
• Welding in fabrication, erection of structural work, plate work & all equipment’s.
• Carryout inspection activities as per approved Inspection Test Plan.
• Stage wise inspection before, during and after fabrication of items as per requirements of
code/client specification.
• Inspection of welding, dimension, and erection of steel structural works.
• Inspection of pad plate Elevation for structural columns before erection.
• Ensure the structure is installed as per approved drawings.
• Ensure erection activities are done according to drawing and requirements.
• Preparation of Daily/weekly inspection reports
• Monitoring overall control on day to day fabrication of steel structures.

• Coordinating the erection activities of Hull structure, Base structure, Deck structure.
• Execution of all required inspection within their assigned project and recording the result
of inspection.
• Execute the specific inspection on materials, equipment and construction installation
activities on sites.
PERSONAL DETAILS

Martial Status : Married

Nationality : Indian
Passport details
Passport No : S3332427
Date of Expiry : 11-Jun-2028