Bump Cal Handbook
Bump Cal Handbook
09/10/2013
LICENCE AGREEMENT
This Licence Agreement is your proof of licence. Please treat it as valuable property.
Please note that this licence agreement supersedes the “statement of Copyright
Restrictions”.
i
AUTO BUMP / CAL STATION - HANDBOOK
3. OTHER RESTRICTIONS: You may not rent or lease the SOFTWARE, but you may
transfer the SOFTWARE and accompanying written materials on a permanent basis to
another individual. If you transfer the software, you must retain no copies and the recipient
must agree to the terms of this agreement. You must not reverse engineer, decompile, or
disassemble the SOFTWARE that is provided solely as executable programs (.EXE files)
or dynamic link libraries (.DLL files). If the SOFTWARE is an update, any transfer must
include the update and all prior versions.
LIMITED WARRANTY
The CD-ROM and Handbook that make up this software product are warranted by GMI to
be free from defects in materials and workmanship for a period of 60 (sixty) days from the
date you purchased this product. If you notify GMI within the warranty period of such defects
in materials or workmanship, GMI will replace the defective CD-ROM or handbook. The
sole remedy for breach of this warranty is limited to replacement of defective CD-ROM and
handbook and / or refund of purchase price and does not include any other kinds of damage.
Apart from the foregoing limited warranty, the software programs are provided “AS IS”,
without warranty of any kind, either expressed or implied. The entire risk as to the performance
of the program is with the purchaser. GMI does not warrant that the operation of the programs
will be uninterrupted or error free. GMI assumes no responsibility or liability of any kind for
errors in the program or documentation or for the consequences of any such errors.
INCIDENTAL AND CONSEQUENTIAL DAMAGES CAUSED BY MALFUNCTION,
DEFAULT, OR OTHERWISE WITH RESPECT TO BREACH OF THIS WARRANTY OR
ANY OTHER EXPRESS OR IMPLIED WARRANTIES, INCLUDING THOSE OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE NOT THE
RESPONSIBILITY OF GMI AND ARE HEREBY EXCLUDED BOTH FOR PROPERTY
AND, TO THE EXTENT NOT UNCONSCIONABLE, FOR PERSONAL INJURY
DAMAGE.
The remedies described above are the exclusive remedies extended to you by GMI for any
default, malfunction or failure of the product to conform with this warranty or otherwise for
the breach of this warranty or any other warranty, whether expressed or implied. Should you
have any questions concerning this agreement please contact the GMI sales department
on +44 (0)141 812 3211.
* If the product is not in resaleable condition, you will be charged a 20% restocking fee.
ii
COPYRIGHT
COPYRIGHT
This document is copyright of Gas Measurement Instruments (GMI) Ltd. and
the information contained within is for use only with ‘PS200 Settings’ Software.
Reproduction, in whole or in part, including utilisation in machines capable of
reproduction or retrieval without the written permission of GMI is prohibited.
Reverse engineering is not permitted.
TRADEMARK INFORMATION
Windows XP™ is a registered trademark or trademark of the Microsoft
Corporation in the United States and / or other countries.
Windows Vista™ is a registered trademark or trademark of the Microsoft
Corporation in the United States and / or other countries.
Windows 7™ is a registered trademark or trademark of the Microsoft
Corporation in the United States and / or other countries.
LIABILITY
Every care has been taken in the preparation of this document, however, GMI
do not accept any responsibility for errors or omissions and their consequences.
Information in this document is subject to change without prior notice.
This document does not constitute a specification or basis for a contract.
Your statutory rights under UK law are not affected.
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AUTO BUMP / CAL STATION - HANDBOOK
iv
RECORD OF REVISIONS
REVISION RECORD
v
AUTO BUMP / CAL STATION - HANDBOOK
vi
CONTENTS
TABLE OF CONTENTS
LICENCE AGREEMENT i
IMPORTANT - READ CAREFULLY i
CALIBRATION Software Licence i
30 DAY LIMITED WARRANTY i
LIMITED WARRANTY i
COPYRIGHT iii
TRADEMARK INFORMATION iii
LIABILITY iii
REVISION RECORD v
INTRODUCTION 1-1
1.1 GENERAL DESCRIPTION 1-1
vii
AUTO BUMP / CAL STATION - HANDBOOK
viii
CONTENTS
ix
AUTO BUMP / CAL STATION - HANDBOOK
INDEX i
x
INTRODUCTION
1
INTRODUCTION
1-1
AUTO BUMP / CAL STATION - HANDBOOK
1-2
INTRODUCTION
1-3
AUTO BUMP / CAL STATION - HANDBOOK
1-4
INTRODUCTION
1-5
AUTO BUMP / CAL STATION - HANDBOOK
1-6
CONNECT CALIBRATION GAS AND POWER SUPPLY
2
CONNECT CALIBRATION GAS & POWER SUPPLY
2-1
AUTO BUMP / CAL STATION - HANDBOOK
2-2
CONNECT CALIBRATION GAS AND POWER SUPPLY
2-3
AUTO BUMP / CAL STATION - HANDBOOK
2-4
CONNECT CALIBRATION GAS AND POWER SUPPLY
2-5
AUTO BUMP / CAL STATION - HANDBOOK
2-6
CONNECT CALIBRATION GAS AND POWER SUPPLY
2-7
AUTO BUMP / CAL STATION - HANDBOOK
2-8
VIEW / RE-CONFIGURE SOFTWARE
3
VIEW / RE-CONFIGURE SOFTWARE
3-1
AUTO BUMP / CAL STATION - HANDBOOK
3-2
VIEW / RE-CONFIGURE SOFTWARE
3-3
AUTO BUMP / CAL STATION - HANDBOOK
3-4
VIEW / RE-CONFIGURE SOFTWARE
3-5
AUTO BUMP / CAL STATION - HANDBOOK
3-6
VIEW / RE-CONFIGURE SOFTWARE
3-7
AUTO BUMP / CAL STATION - HANDBOOK
3-8
VIEW / RE-CONFIGURE SOFTWARE
3-9
AUTO BUMP / CAL STATION - HANDBOOK
3.1.3 Calibration
This feature provides the user with the option of performing
a full calibration of the instrument.
Gas is applied, using the GMI Test Gas Cylinder (Part No.
99146) for a full 60 seconds and the Auto Bump / Cal
Station will record a ‘Pass’ when the target values, as
listed in ‘Testing Gases’ window illustrated in
Fig. 3-12, are attained.
To select this option, position the cursor on the adjacent
radio button then left click mouse button to confirm, as
illustrated in Fig. 3-12.
3-10
VIEW / RE-CONFIGURE SOFTWARE
3-11
AUTO BUMP / CAL STATION - HANDBOOK
3-12
VIEW / RE-CONFIGURE SOFTWARE
3-13
AUTO BUMP / CAL STATION - HANDBOOK
3-14
VIEW / RE-CONFIGURE SOFTWARE
3-15
AUTO BUMP / CAL STATION - HANDBOOK
3-16
INSTALL INSTRUMENT IN STATION & PERFORM BUMP / CALIBRATION
4
INSTALL INSTRUMENT IN STATION & PERFORM
BUMP / CALIBRATION
4-1
AUTO BUMP / CAL STATION - HANDBOOK
4-2
INSTALL INSTRUMENT IN STATION & PERFORM BUMP / CALIBRATION
4-3
AUTO BUMP / CAL STATION - HANDBOOK
4-4
INSTALL INSTRUMENT IN STATION & PERFORM BUMP / CALIBRATION
4-5
AUTO BUMP / CAL STATION - HANDBOOK
4-6
INSTALL INSTRUMENT IN STATION & PERFORM BUMP / CALIBRATION
4-7
AUTO BUMP / CAL STATION - HANDBOOK
4-8
INSTALL INSTRUMENT IN STATION & PERFORM BUMP / CALIBRATION
4-9
AUTO BUMP / CAL STATION - HANDBOOK
4-10
INSTALL INSTRUMENT IN STATION & PERFORM BUMP / CALIBRATION
4-11
AUTO BUMP / CAL STATION - HANDBOOK
Close the front cover of the Auto Bump / Cal Station then,
using both thumbs, press the lower edge corners of the
cover firmly until the latch ‘clicks’ shut.
4-12
INSTALL INSTRUMENT IN STATION & PERFORM BUMP / CALIBRATION
4-13
AUTO BUMP / CAL STATION - HANDBOOK
If this action does not clear the fault, remove the instrument
from the Auto Bump / Cal Station and inspect the instrument
for possible flow fault. Refer to instrument User Handbook.
If this does not clear the fault, contact GMI Ltd.
4-14
VIEW / PRINT TEST RESULTS
5
VIEW / PRINT TEST RESULTS
5.1 INTRODUCTION
The test results of all instruments that have been Bump
Tested / Calibrated in the Station are stored in the Station
internal memory.
These results must be downloaded to a PC / Laptop for
viewing or printing.
The Memory Stick (Part No. 64184), containing ‘GMI
Settings’ software and supplied with the Auto Bump / Cal
Station, must be used to download this data.
5-1
AUTO BUMP / CAL STATION - HANDBOOK
Insert USB memory stick (Part No. 64184) into the USB
port on the front face of the Auto Bump / Cal Station, as
illustrated in Fig. 5-3.
5-2
VIEW / PRINT TEST RESULTS
5-3
AUTO BUMP / CAL STATION - HANDBOOK
5-4
VIEW / PRINT TEST RESULTS
5-5
AUTO BUMP / CAL STATION - HANDBOOK
• Generated Certificates:
Contains copies of all calibration certificates
generated by Auto Bump / Calibration Station.
To access any of the above folders, position cursor on
required folder then double click mouse button to select.
Examples as follows:
Test Results:
The contents of this folder includes all instrument test
result files downloaded from each Auto Bump / Cal
Station that the USB Memory stick has been used on.
5-6
VIEW / PRINT TEST RESULTS
5-7
AUTO BUMP / CAL STATION - HANDBOOK
5-8
VIEW / PRINT TEST RESULTS
5-9
AUTO BUMP / CAL STATION - HANDBOOK
5-10
VIEW / PRINT TEST RESULTS
Generated Certificates:
The contents of this folder includes a list of all Bump Test
/ Calibration Certificates generated when selecting the
‘View Test / Calibration Certificate’ button in the
configuration window, as illustrated in Fig. 5-13.
The configuration window can be accessed by double
clicking mouse button on from the
list of items in Fig. 5-9.
5-11
AUTO BUMP / CAL STATION - HANDBOOK
Certificate Content:
The certificates, as illustrated in Fig. 5-17 and 5-18,
include company details, order number, etc. These details
are completed in a ‘Certificate Printer’ window, accessed
by clicking mouse button on ‘View Test / Calibration
Certificate’ button in the configuration window, illustrated
in Fig. 5-13.
The ‘Certificate Printer’ window is displayed, as illustrated
in Fig. 5-14.
5-12
VIEW / PRINT TEST RESULTS
5-13
AUTO BUMP / CAL STATION - HANDBOOK
5-14
VIEW / PRINT TEST RESULTS
5-15
AUTO BUMP / CAL STATION - HANDBOOK
5-16
APPENDIX-A
A
FIT MOUNTING BRACKET
A-1
AUTO BUMP / CAL STATION - HANDBOOK
A-2
APPENDIX-A
A-3
AUTO BUMP / CAL STATION - HANDBOOK
A-4
INDEX
INDEX
A C
ACCESSORIES, Calibration 3-10
ADDITIONAL 1-5 CALIBRATION GAS 2-1
ADDITIONAL Calibration Gas Type
ACCESSORIES 1-5 3-11
AGREEMENT, LICENCE i Calibration Gas Values
ATTACH STATION to 3-12
WORKBENCH / DAISY CALIBRATION
CHAIN OPTION A-3 HARDWARE 1-4
AUTO BUMP / CAL CALIBRATION Software
STATION FAULT Licence i
INDICATION 4-13
Certificate Content 5-12
AUTO BUMP /
CALIBRATION Certificate Files 5-14
HARDWARE 1-4 Certificates, Generated
5-11
B
Company Logo 5-13
BRACKET, MOUNTING
A-2 Compare Gas Cylinder
Label with Software
Bump / Cal Station Tested Configura 2-2
Instruments 5-9
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AUTO BUMP / CAL STATION - HANDBOOK
ii
INDEX
I M
Include Company Logo MOUNTING BRACKET
5-13 A-2
INDICATION, FAULT 4-13 P
INFORMATION,
PERFORM BUMP /
TRADEMARK iii
CALIBRATION 4-6
INSTALL INSTRUMENT in
POWER SUPPLY 2-1,
AUTO BUMP / CAL
2-8
STATION 4-1
PRINT TEST RESULTS
INSTRUMENT, INSTALL
5-1, 5-4
4-1
Pump Fault 4-13
INSTRUMENT, REMOVE
4-11 Q
Instruments, Tested 5-9 Quick Bump Test 3-5
INTRODUCTION 1-1,
R
5-1, A-1
REMOVE INSTRUMENT
L from AUTO BUMP / CAL
LIABILITY iii STATION 4-11
LICENCE AGREEMENT i RESULTS, TEST 5-1, 5-2
Licence, Software i Results, Test 5-6
LIMITED WARRANTY ii S
Logo, Company 5-13 Settings File 3-14
Software Configuration
2-2
SOFTWARE, EDIT 3-1
Software Licence i
iii
AUTO BUMP / CAL STATION - HANDBOOK
iv
GMI Head Office:
Inchinnan Business Park,
Renfrew,
PA4 9RG,
Scotland, U.K.
Telephone +44 (0)141 812 3211
Fax +44 (0)141 812 7820
e-mail: sales@gmiuk.com
http://www.gmiuk.com