Consumable
Consumable
AWS A5.1-91 Carbon Steel Electrodes for Shielded Metal Arc Welding
AWS A5.1-91 classifies Shielded Metal Arc Welding (SMAW / MMAW) electrodes by using a series of
letters and digits broken into two alpha numeric groups separated by a hyphen.
eg: E7018 H4R. NB. The alpha numeric group after the four digit number (or five in the case of E7018-1) is
optional. ie. H4R is optional.
The following layout outlines this classification system in part only. For full details CIGWELD recommend
you refer to the current published version of AWS A5.1 obtainable from the American Welding Society,
550 N.W. LeJeune Road, Miami, Florida 33126, USA.
E The first two digits indicate the minimum required tensile The third digit =
L strength in ksi. Welding Positions
E
C Weld Minimum Tensile Minimum Yield Minimum 4 Especially good
T Metal No: Strength (psi) Strength (ksi) Elongation Vertical-Down
R
O 60 60,000 48 (1) 22% (2) 2 Flat & H/V Fillets
D
E 70 70,000 58 (1) 22% (2) 1 All Positional
E 7 0 18 - 1 H 4 R Optional
Designators
8 = the fourth digit indicates R = the last letter indicates the coating is
the Flux type and Welding Moisture Resistant. Tested electrodes as
Current / Polarity to be used. received or conditioned shall exhibit not
EG: Hydrogen Controlled Low > 0.3% (by Wt) of moisture after exposure
Iron Powder A.C. & D.C.+, to an environment of 80°F & 80 %
medium penetration. relative humidity for a period of not less
See Table 2 for details. than 9 hours.
APPLICABLE to E7016, E7018 and E7024 type The second letter & sixth number
electrodes only. indicates the diffusible hydrogen content
This number indicates that the electrode of Deposited Weld Metal (DWM)
meets the requirements for improved impact H4 ≤ 4 mls H2 /100g of DWM
toughness. In the case of an E7024 ductility
“elongation” is also improved from 17%. H8 ≤ 8 mls H2 /100g of DWM
Average Minimum Results H16 ≤ 16 mls H2 /100g of DWM
Grade CVN Impact Requirements.
E7016-1 20ft Lb @ -50°F (27J @ -46°C)
E7018-1 20ft Lb @ -50°F (27J @ -46°C)
E7024-1 20ft Lb @ 0°F (27J @ -18°C)
(1) Yield on E6022 electrodes is not specified and E7018M may have a range of 53-72 ksi for all diameters
other than 3/32≤ (2.4mm) which is 53-77 ksi. (2) Minimum elongation for E6012, E6013, E7014 and E7024
types is 17%. Elongation on E6022 electrodes is not specified, and E7018M types are required to meet
24%.
234
CONSUMABLES CLASSIFICATION TABLES
AWS A5.1-91 Carbon Steel Electrodes for Shielded Metal Arc Welding cont.
AWS A5.1 Electrode Classification Summary - Table 2
Electrode Welding Type of Current Type of Flux Covering Penetration
Classification Positions and Polarity and Slag Type or “Use”
E6010 F, V, OH, H D.C. + High Cellulose Sodium Deep
Thin Friable Slag
E6011 F, V, OH, H A.C. & D.C. + High Cellulose Potassium Deep
Thin Friable Slag
E6012 F, V, OH, H A.C. & D.C. + or - High Titania Sodium, Medium
Dense Slag
E6013 F, V, OH, H A.C. & D.C. + or - High Titania Potassium, Medium
Dense-Fluid Slag
E7014 F, V, OH, H A.C. & D.C. + or - Low Iron Powder, Titania Low
Self Removing Slag
E7015 F, V, OH, H D.C. + Low Hydrogen Sodium Medium
Basic Slag Heavy & Friable
E7016 F, V, OH, H A.C. & D.C. + Low Hydrogen Potassium Medium
Basic Slag Heavy & Friable
E7018 F, V, OH, H A.C. & D.C. + Low Hydrogen Potassium Medium
Iron Powder
E7018M F, V, OH, H D.C. + Low Hydrogen Iron Powder Medium
“Military Hydrogen Controlled”
E6019 F, V, OH, H A.C. & D.C. + or - Iron Oxide Titania Potassium Medium
Fluid Slag
E6020 F & H/V-FILLET A.C. & D.C. + or - High Iron Oxide Medium to
Easily Removable Slag Deep
E6022 F & H/V-FILLET A.C. & D.C. - High Iron Oxide Deep
“Single-Pass Welds Only”
E7024 F & H/V-FILLET A.C. & D.C. + or - Iron Powder, Titania Low
“High Deposition Efficiency”
E6027 F & H/V-FILLET A.C. & D.C. + or - High Iron Oxide Iron Powder Medium
Heavy Honeycombed Slag
E7027 F & H/V-FILLET A.C. & D.C. + or - High Iron Oxide Iron Powder Medium
Heavy Honeycombed Slag
E7028 F & H/V-FILLET A.C. & D.C. + Low Hydrogen Potassium, Medium
Iron Powder
E7048 F, V, OH, H A.C. & D.C. + Low Hydrogen Potassium, Medium
V-DOWN Iron Powder
* Legend to Abbreviations: F = Flat OH = Overhead V = Vertical
H = Horizontal V-DOWN = Vertical-Down H/V-FILLET = Horizontal-Vertical Fillet
E7018M type electrodes are intended to meet most military requirements and have greater toughness, lower
coating moisture content, both as-received and after exposure, and also conform to mandatory diffusible
hydrogen limits for deposited weld metal.
CONSUMABLES CLASSIFICATION TABLES
AWS A5.5-96 Low Alloy Steel Covered Arc Welding Electrodes
AWS A5.5-96 classifies Shielded Metal Arc Welding (SMAW / MMAW) electrodes by using a series of letters and
digits broken into two alpha numeric groups separated by a hyphen. eg: E7010-A1 or E8010-P1. NB. The alpha numeric
group after the four digit number indicates chemical analysis requirements. The following layout outlines this
classification system in part only. For full details CIGWELD recommend you refer to the current published version of AWS
A5.5 obtainable from the American Welding Society, 550 N.W. LeJeune Road, Miami, Florida 33126, USA.
Weld Metal Min. Tensile Yield Strength(1) Weld Metal Min. Tensile Yield Strength
No: Strength (psi) (ksi) No: Strength (psi) (ksi)
7010-P1 70,000 60 100 100,000 87
70 70,000 57 10018-M 100,000 88-100
70xx-B2L 75,000 57 110 110,000 97
80 80,000 67 11018M 110,000 98-110
80xx-C3 80,000 68-80 120 120,000 107
90 90,000 77 12018M 120,000 108-120
9018M 90,000 78-90 12018M1 120,000 108-120
80 = the first two digits indicate the minimum required tensile strength in ksi.
Optional
E R 70 S - 6 H4 Designators
E 70 C - 6 M H4
The second letter & sixth
The third letter indicates “Shielding Gas” number indicates the Diffusible
M = indicates “Mixed Gas” and is classified Hydrogen Content of Deposited
for use with Argon + 20-25% CO2 gas. Weld Metal (DWM)
C = indicates “Carbon Dioxide” and is H4 ≤ 4 mls H2 /100g of DWM
classified for use with 100% CO2 gas or the H8 ≤ 8 mls H2 /100g of DWM
wire is self shielded. H16 ≤ 16 mls H2 /100g of DWM
E = Electrode, R = Rod, S = Solid Wire, C = Composite Metal Cored Wire, followed by a hyphen then a
number or letter which defines the chemical composition of the wire.
Wire Carbon Manganese Silicon Other Elements
Classification (C) (Mn) (Si) Allowable % Range
ER70S-2 0.07 0.90-1.40 0.40-0.70 0.05-0.15Ti / 0.02-0.12Zr / 0.05-0.15Al
ER70S-3 0.06-0.15 0.90-1.40 0.45-0.75 0.50Cu
ER70S-4 0.07-0.15 1.00-1.50 0.60-0.85 0.50Cu
ER70S-5 0.07-0.19 0.90-1.40 0.30-0.60 0.50Cu / 0.50-0.90 Al
ER70S-6 0.06-0.15 1.40-1.85 0.80-1.15 0.50Cu
ER70S-7 0.07-0.15 1.50-2.00 0.50-0.80 0.50Cu
ER70S-G G = General, composition is not specified and is agreed between the supplier and the customer.
ER70C-3X 0.12 1.75 0.90 0.50Cu
ER70C-6X 0.12 1.75 0.90 0.50Cu
ER70C-G(X) G = General, composition is not specified and is agreed between the supplier and the customer.
ER70C-GS(X) G = General, Single Pass Only, composition is agreed between the supplier and the customer.
Single values are maximum. X represents shielding gas indicators e.g. “C” indicates CO2 shielding gas and “M”
indicates mixed shielding gases in the Argon + 20-25% CO2. (X) is optional for these classifications.
CONSUMABLES CLASSIFICATION TABLES
AWS A5.20-95 Carbon Steel Electrodes for Flux Cored Arc Welding
AWS A5.20-95 classifies Flux Cored Arc Welding (FCAW / cored) wires by using a series of letters and
digits broken into two alpha numeric groups separated by a hyphen. eg: E70T-1 or E71T-1M J H4.
The following layout outlines this classification system in part only. For full details CIGWELD recommend
you refer to the current published version of AWS A5.20 obtainable from the American Welding Society,
550 N.W. LeJeune Road, Miami, Florida 33126, USA.
E 6 or 7 = the first digit indicates the The second digit The second
L letter indicates
E minimum tensile strength in psi x 10,000. indicates the
C Weld Metal Minimum Tensile Strength Welding Positions the electrode
T is Flux Cored.
R No: “psi” (MPa)
O 6 60,000 (415) 0 Flat & Horizontal
D T = Tubular
E 7 70,000 (480) 1 All Positional
E 71 T - 1 M J H 4 Optional
Designators
1 = the third digit group (1 to 14, or the letter/s The second letter & sixth number
G or GS) indicates the Welding Polarity to be indicates the Diffusible Hydrogen
used, Arc Transfer, Flux type and the No. of Content of Deposited Weld Metal (DWM)
Weld Passes. H4 ≤ 4 mls H2 /100g of DWM
eg. 1 = D.C.+, spray transfer, rutile type flux for H8 ≤ 8 mls H2 /100g of DWM
multi-pass welding. H16 ≤ 16 mls H2 /100g of DWM
G = “General” Classification, and means that
the electrode shielding, polarity and impact J = the fourth letter indicates that the
properties are not specified. electrode meets the following
requirements of improved impact
S = “Single” Pass welding only. toughness, 20ft Lb @ -40°F (27J @ -40°C).
See Table 6 for details. See Table 5 for details.
242
CONSUMABLES CLASSIFICATION TABLES
AWS A5.20-95 Carbon Steel Electrodes for Flux Cored Arc Welding cont.
E7XT-1M These electrodes are designed primarily for use with Argon + 20-25% CO2 shielding gases.
Warning: Higher levels of CO2 above those recommended, in Ar / CO2 gases or the use of
100% CO2 gas with these types of electrodes may result in the following;
1) deterioration of arc and out-of-position characteristics,
2) resultant weld deposits may show decreased levels of manganese and silicon which will
reduce yield and tensile strength and may degrade impact properties.
243
CONSUMABLES CLASSIFICATION TABLES
AWS A5.20-95 Carbon Steel Electrodes for Flux Cored Arc Welding cont.
AWS A5.20 Electrode Classification Summary - Table 6
AWS A5.20 Arc Transfer Slag No. of Weld Discernible
Class. Polarity Type Base Passes Features and Applications
T-1 Larger diameters (2mm [5/64”] & larger) are used for flat &
and DC + Spray Rutile Multiple H/V welding only. Very smooth / quiet arc with low spatter
T-1M loss, flat to slightly convex weld bead contour, full covering
easy removed slag, and high deposition rates.
T-2 Essentially the same as T-1 / T-1M types, but with higher
and DC + Spray Rutile Single manganese or silicon or both. Higher levels of deoxidisers
T-2M allow welding of heavily oxidised steels such as, rimmed,
rusty and mill scaled steels. SINGLE pass only.
T-3* DC + Spray Rutile Single # High speed gasless welding in flat & H/V and 20° down
Fluoride inclined positions on sheet metal. Limited mech. props.
T-4* DC + Globular Alumina Multiple Very low Sulphur weld deposits (resistant to hot cracking) &
Fluoride very high deposition rates. Bridging of poor fit-up joints.
T-5 Larger diameters (>2mm) are used for flat & H/V welding.
and DC + / - Globular Basic Multiple Good mechanical properties (eg. impacts 27J @ -29°C /
T-5M 20ft Lb @ -20°F ) Slightly convex weld bead contour, easy
removed thin slag, resistant to hot & cold cracking.
Good low temperature impact properties (eg. 27J @ -29°C /
Rutile
T-6* DC + Spray Multiple 20ft Lb @ -20°F ). Excellent slag removal in deep groove
Basic
joints. Good root run penetration. Flat & H/V only.
T-7* DC - Spray Alumina Multiple Dia. (>2mm) used for flat & H/V welding. High deposition
Fluoride rates and very low sulphur weld metal resistant to cracking.
T-8* DC - Spray Alumina Multiple Very good low temperature strength, notch toughness and
Fluoride crack resistance (eg. 27J @ -29°C / 20ft Lb @ -20°F ).
T-9 Essentially the same as T-1 / T-1M types, but deposit weld
and DC + Spray Rutile Multiple metal with improved impact properties (eg. 27J @ -29°C /
T-9M 20ft Lb @ -20°F ). To obtain X-Ray quality, joints are to be
relatively clean and free of oil, excessive oxide & mil-scale.
T-10* DC - small droplet --- Single High speed gasless welding in flat & H/V and 20° vertical
Globular inclined positions on larger thickness than the T-3 class.
T-11* DC - Spray --- Multiple General purpose wire for use on material less than 20mm
(3/4) unless preheat & interpass temp’s are maintained.
T-12 Essentially the same as T-1 / T-1M types, but modified to
and DC + Spray Rutile Multiple increase impact properties and to meet lower manganese
T-12M requirements of the ASME Boiler and Pressure Vessel code
section IX, A-1 analysis group of 1.6% Mn.
T-13* DC - Short arc --- Single Root pass welding only on circumferential pipe welds.
T-14* DC - Spray --- Single # High speed all positional welding of sheet metal such as,
galvanised, zinc and other coated steels ≤ 6mm (1/4).
T-G DC + / - not N.S. Multiple For electrodes not covered by any present classification.
specified The wire must meet the chemical requirements to ensure
a carbon steel deposit and the specified tensile strength.
T-GS DC + / - not N.S. Single For single pass electrodes not covered by any present
specified classification. The wire must meet the specified tensile
244 strength requirements. No other requirements are specified.
* Self shielded wire types. # Suitable only for material thickness below 6mm (1/4”)