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Series Series Series: Operator Manual Anual

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0% found this document useful (0 votes)
254 views

Series Series Series: Operator Manual Anual

Uploaded by

Grzegorz
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 35

CAP-836

June, 2015
Rev. B

Nx Series
iCommand – Basic Controller

Operator Manual

WARNING
Personal injury and/or equipment damage will be result by failing to pay attention to the vital safety information and instructions
in this manual. Carefully read, understand, and retain all safety information and instructions before operating this compressor.
General information

Information on these operating instructions Limitation of liability


These instructions enable you to use the machine All information and instructions in this manual have
safely and efficiently. The instructions are a been compiled taking account of the applicable
component part of the machine and must be standards and regulations, state-of-the-art
accessible for staff at all times. technology and our years of knowledge and
Staff must have carefully read and understood experience.
these instructions before starting all work. The basic The manufacturer assumes no liability for damages
prerequisite for safe working is compliance with all caused by:
the safety instructions and instruction for actions  failure to adhere to these instructions
included in these operating instructions.
 improper use
The local occupational health and safety regulations
and general safety rules for operational area of the  use of unqualified staff
machine also apply.  unauthorized conversions
The instructions for the machine do not cover  technical modifications
operation of the controller. Therefore, the  use of non-approved spare parts
instructions and content of the instructions for the
The actual scope of supply may differ from the
controller in question must also be taken into
descriptions and illustrations in these instructions in
account.
the case of special designs, the inclusion of
additional ordering options or as a result of the
Copyright latest technical modifications.
These instructions are protected by copyright and The obligations agreed in the contract of supply, the
for internal purposes only. manufacturer's general terms and conditions of
business and delivery and the legal regulations
These instructions must not be made available to
valid at the time of completion of the contract apply.
third parties, reproduced in any way -
even excerpts - and the content must not be
utilized and/or communicated, except for internal Customer service
purposes, without the written permission of the
Our Customer Service department is available to
manufacturer.
provide technical information.
Any infringement shall be subject to compensation
In addition, our employees are always interested in
for damages. We reserve the right to assert further
receiving new information and hearing of your
claims.
experiences from usage which could be valuable for
the improvement of our products.

CAP-836 3
Table of contents

1 Safety ...................................................................................................................................................... 5
1.1 Symbols in these instructions ........................................................................................................ 5
1.2 Proper use ..................................................................................................................................... 6
1.3 General safety ............................................................................................................................... 7
1.4 Safety devices ............................................................................................................................... 7
1.4.1 Position of the safety devices ................................................................................................... 7
1.4.2 Description of the installed safety devices ............................................................................... 8
1.5 Environmental protection ............................................................................................................... 8
1.6 Instructions on the machine .......................................................................................................... 9

2 ICOMMAND - BASIC ............................................................................................................................ 11


2.1 Overview of ICOMMAND - BASIC .............................................................................................. 11
2.2 Brief description ........................................................................................................................... 12
2.3 Operating modes ......................................................................................................................... 12
2.4 Display structure .......................................................................................................................... 13
2.4.1 Other display indicators .......................................................................................................... 13
2.4.2 Operating mode display ......................................................................................................... 14
2.5 Switching the compressor on/off ................................................................................................. 14
2.6 Calling up information .................................................................................................................. 15
2.7 Setting parameters via code input menu ..................................................................................... 17
2.7.1 Calling up the code input menu .............................................................................................. 17
2.7.2 Overview of code input menu ................................................................................................. 17
2.7.3 Inputting a code ...................................................................................................................... 18
2.7.4 Overview of submenus ........................................................................................................... 18
2.7.5 Select operating mode: Code 0002........................................................................................ 20
2.7.6 Switch automatic restart on/off: Code 0003 ........................................................................... 21
2.7.7 Set on-site operation/remote operation: Code 0008 .............................................................. 23
2.7.8 Set switch on/off pressure: Code 0011 .................................................................................. 25
2.7.9 Switch Basic load switching mode on/off: Code 0018 ........................................................... 26
2.7.10 Switch the pressure unit: Code 0090 ..................................................................................... 27
2.7.11 Switch the temperature unit: Code 0095 ................................................................................ 28
2.7.12 Display the software version: Code 9999 .............................................................................. 29
2.8 Fault and warning messages ...................................................................................................... 30
2.8.1 Fault message ........................................................................................................................ 30
2.8.2 Warning/maintenance messages ........................................................................................... 32
2.8.3 Acknowledging fault and warning messages ......................................................................... 34

3 Index ..................................................................................................................................................... 35

CAP-836 4
Safety

1 Safety
This section is a summary of import ant safety
aspects to ensure optimum protection of the CAUTION!
personnel and safe and trouble-free operation. This combination of symbol and signal
The owner, lessor or operator of this com- word indicates a possibly hazardous
pressor is hereby notified a nd forewarned that situation which may cause minor or
failure to observe these safety precautions may light injuries if not avoided.
result in injury and/or property damage.
FS Curtis does not mean to imply that the following
safety precautions are all-inclusive or that the NOTICE!
observance of these precautions will prevent all
injury or property damage. This combination of symbol and signal
word indicates a possibly hazardous
FS Curtis expressly disclaims responsibility or
situation which may cause material
liability for any injury or property damage caused by
damage if not avoided or possible
failure to follow these specified precautions or by
hazards for the environment.
failure to exercise ordinary caution and due care
required in operating or handling this equipment
even though not expressly specified.
Safety instructions in action sequences
Safety instructions may relate to certain, individual
1.1 Symbols in these instructions instructions for actions. These safety instructions
Safety instructions are embedded in the instruction for action so that
they do not interrupt the flow of reading when
The safety instructions and safety information in
performing the action. The signal words described
these instructions are denoted by symbols. The
above are used.
safety instructions are prefaced by signal words
which express the extent of the risk. Example:

1. Unfasten the screw.


DANGER!
2.
This combination of symbol and signal CAUTION!
word indicates a directly hazardous Risk of entrapment on the cover!
situation which will lead to serious or
even fatal injuries if not avoided.

Close the cover carefully.

3. Tighten the screw.


WARNING!
This combination of symbol and signal
word indicates a possibly hazardous Special safety instructions
situation which may lead serious or
The following symbols are used in conjunction with
even fatal injuries if not avoided.
the safety instructions in order to draw attention to
particular hazards:

CAP-836 5
Safety

Warning – high-voltage. 1.2 Proper use


The machine is designed and constructed
exclusively for the proper use described here.
Warning – explosive
substances. The screw compressor serves exclusively to
generate compressed air in an environment not
Warning – danger zone. subject to explosion. The screw compressor must
be supplied exclusively with cool, dry and dust-free
cooling air.

Tips and recommendations Do not operate the compressor in excess of its


rated pressures and speeds indicated on the
This symbol indicates tips and compressor nameplate.
recommendations and information for
efficient and fault-free operation.
The proper use also includes adherence to all
details in this manual.
Further markings Any use beyond the proper use or other type of use
The following markings are used in these counts as misuse.
instructions for emphasizing instructions for actions,
results, lists, cross references and other elements: WARNING!
Danger due to misuse!
Marking Explanation
- The compressed air may not be
1.,2.,3, Identifies step-by-step used for breathing without
instructions. appropriate after-treatment.
- The compressed air may not be
 Identifies a state or automatic used directly for pharmaceutical or
sequence as result of steps. sanitary purposes or for the direct
handling of food without appropriate
Identifies references to chapters
after-treatment.
in this manual and to other valid
documents. - The screw compressor may not be
operated outdoors.
Identifies random numerations - The screw compressor or individual
and list entries. components may not be rebuilt,
modified or re-equipped.
[Key] Indicates names of keys, buttons
and other operating controls. - The screw compressor may not be
used in an atmosphere subject to
explosion.
- The intake of media other than cool,
dry and dust-free cooling air is
forbidden.

CAP-836 6
Safety

Claims of any type for damage due to misuse are 1.4 Safety devices
excluded.

1.3 General safety WARNING!


Danger to life from nonfunctional
1. Read and understand all the instructions found in
safety devices!
this manual before operating your compressor.
2. Disconnect the main power source before If safety devices are not functioning or
working on or performing any maintenance are disabled, there is a danger of grave
procedures on this unit. Use a lock out and tag injury or death.
out process.
- Check that all safety devices are
3. Do not attempt to remove any parts, break any
connection, loosen oil fill plug or drain plug until the fully functional and correctly
unit has been shut down and air pressure has been installed before starting work.
relieved. - Never disable or bypass safety
4. Do not operate the compressor in excess of its devices.
rated pressures and speeds indicated on the com-
- Ensure that all safety devices are
pressor nameplate.
5. Do not remove guards, shields, or screens while always accessible.
the compressor is in operation. If removed for
maintenance replace before resuming operation.
6. Observe the delivery pressure gauge daily to be
sure the automatic control system is operating 1.4.1 Position of the safety devices
within proper limits.
7. Periodically check all safety and relief devices for The following illustrations show the position of the
proper operation. safety devices.
8. Use compressed air properly. Pressurized air can
cause serious injury to personnel.
9. Be sure that no tools, rags or loose parts are left
in or on the compressor or drive parts.
10. Do not use flammable solvents for cleaning
parts.
11. Exercise cleanliness during maintenance and
when making repairs. Keep dirt away from parts and
exposed openings by covering with clean cloth or
Kraft paper.
12. Do not install a shut-off valve in the discharge
line without installing a pressure relief valve
between the shut-off and the compressor package.
13. Do not operate the compressor in areas where
there is a possibility of flammable or toxic
substances entering the system.
14. Never disconnect (or jump) the air discharge
temperature switch or any other safety device and
attempt to operate the compressor. Fig. 1: Emergency stop button (1) on the screw
15. Know what mode of operation the compressor is compressor 18–37 kW with tank (optional)
in before working around the unit. The power may
be on but the machine not running if it is in the auto
restart mode. Adhere to note #2 above.

CAP-836 7
Safety

1.4.2 Description of the installed Do not change the pressure setting of the
pressure relief valve, restrict the function of the
safety devices relief valve or replace the relief valve with a
Emergency stop button plug.

1.5 Environmental protection

NOTICE!
Danger to the environment from
incorrect handling of pollutants!
Incorrect handling of pollutants,
particularly incorrect waste disposal,
may cause serious damage to the
Fig. 2: Emergency stop button environment.
- Always observe the instructions
By pressing the emergency stop button, the
below regarding handling and
machine is stopped by an immediate switching off of
disposal of pollutants.
the power supply. After an emergency stop button
has been pressed, it must be unlocked by turning it - Take the appropriate actions
so that switching on is possible. immediately if pollutants escape
accidentally into the environment. If
in doubt, inform the responsible
WARNING!
municipal authorities about the
Danger to life from an unauthorized
damage and ask about the
restart!
appropriate actions to be taken.
An uncontrolled restart of the machine
may cause serious injuries including
death. The following chemicals are used:
- Before switching the machine back
Oil
on, make sure the cause of the
emergency stop has been removed Oils can contain substances that are harmful to the
and all safety devices have been environment. They must not be allowed to escape
installed and function properly. into the environment. Catch replaced oils in suitable
containers and dispose of in accordance with
- Do not unlock the EMERGENCY-
applicable local, state and federal regulations
STOP button until there is no more
danger.
Lubricants
Lubricants such as greases and oils can contain
Relief valves
harmful substances. They must not be allowed to
Relief valves are unburdening equipment for areas escape into the environment. Dispose of lubricants
under pressure such as boilers, pressure vessels in accordance with applicable local, state and
and pipes. In case of an impermissible pressure federal regulations.
increase, relief valves bleed off gases, vapors or
liquids into the atmosphere.

CAP-836 8
Safety

1.6 Instructions on the machine Hazardous Voltage

WARNING!
Danger of injury from illegible
symbols!
Stickers and signs can become dirty or
otherwise obscured over time, with the
result that dangers cannot be
recognized and the necessary
operating instructions cannot be
complied with. This, in turn, poses a
risk of injury.
- All safety, warning and operating
instructions must always be
maintained in a completely legible
condition.
- Damaged signs or stickers must be
replaced immediately.

Direction of rotation

There is a direction of rotation sticker on the drive


unit and on the cooling air ventilator. This sticker
shows the appropriate direction of rotation.

CAP-836 9
Safety

Brief instructions for operation


This sticker is on the enclosure and contains brief
instructions for operation.

CAP-836 10
iCommand - Basic

2 ICOMMAND - BASIC
2.1 Overview of ICOMMAND - BASIC

Fig. 3: Overview of ICOMMAND - BASIC

No. Key/icon Description of function


1 Display Displays settings and operating parameters.

Serves to switch on the compressor. The


2 integrated green LED indicates the operating
state.

Indicates warnings with flashing and faults


3
with red LEDs that light up.

Serves to switch off the compressor, to


4 acknowledge fault/warning messages and to
call up the code input menu.

5 Serves to call up additional operating data.

6 Serves to confirm inputs.

7 Serves to scroll and reduce values.

8 Serves to scroll and increase values.

CAP-836 11
iCommand - Basic

2.2 Brief description


The ICOMMAND - BASIC controller serves
 to display operating data/the compressor state
 to switch on/off the compressor/the compressed air generation
 to program the compressor and the compressed air generation.

2.3 Operating modes


Overview Three operating modes can be set using the controller.

Operating Description
mode
Automatic After reaching the switch-off pressure, the
operation system switches to idle for the duration of the
idle time (run-on). After the run-on time has
elapsed, the motor switches off. The
compressor can start up by itself at any time if
the machine drops below the switch-on
pressure.

Load/idle The compressor switches between "Load" and


operation "Idle" operation; i.e. there is an unlimited run-on.

Basic load The switch on/off pressure set is not taken into
switching account by the controller. The compressor is
mode (BLS controlled by a superior controller.
mode)

Safety pressure The safety pressure is the sum of the set maximum pressure +14 psi. If
the pressure exceeds the value of the safety pressure, the compressor
is switched off with a fault message. If the maximum pressure is
exceeded by 7 psi, a warning appears on the display.

CAP-836 12
iCommand - Basic

2.4 Display structure


Overview
The display shows all operation-relevant information such as the
parameters set.
1 Display Current network pressure: Displays the current network
pressure.
2 Display Current compressor temperature: Displays the current
compressor temperature.
3 Operating mode display: Displays the current operating mode.

By pressing the key, the current oil liquid


temperature can also be shown on the Current
compressor temperature display.
Fig. 4: Overview of basic display

2.4.1 Other display indicators


The following symbols can also appear on the display:

Symbol Description
Motor is running.

Compressor is compressing air.

Fault present.

Automatic restart after power failure is activated.

Flashing: compressed air generation on/off via remote


switch.
Static: compressed air generation is controlled by
superior controller.

Warning/maintenance message present.

CAP-836 13
iCommand - Basic

2.4.2 Operating mode display


The following text/symbols can appear on the Operating mode display:

Symbol Description
Operating mode automatic/optional automatic active.

If the compressor is in load/idle operation, nothing is


shown on the Operating mode display.

2.5 Switching the compressor on/off


Switching the compressor on 1. Press .

 The integrated green LED lights up.

Switching the compressor off 1.Press .

The green LED in the key goes out.

During the switch-off process, the compressor initially


switches to "Off load" (motor running, however the
compressor is not compressing any air; a counter
appears on the screen) for the duration of the off time.
Only then does the compressor switch off (the motor
stops).

CAP-836 14
iCommand - Basic

2.6 Calling up information


It is possible to display various information about operating states and
parameter values on the display. In order to switch between the
information and the parameter displays, it is only necessary to press the
key. The Information menu with parameter number and the
parameter value then appears on the display.
1 Menu item (code level)
2 Parameter number
3 Value range
1. Press .

 The next parameter value is shown on the display.

In the information menu, the parameter Switch-on


pressure is always shown as the first value.

Fig. 5: Information menu

After approx. 5 seconds without pressing the key,


the display switches back to the basic display.

CAP-836 15
iCommand - Basic

TKey Parameter displayed Parameter Unit of the parameter


number value
Switch-on pressure [1] [bar, MPa, psi]

Switch-off pressure [2] [bar, MPa, psi]

Safety pressure [3] [bar, MPa, psi]

Minimum pressure monitoring in BLS [4] [bar, MPa, psi]


operation

Minimum compressor temperature [5] [°C, °F, Kelvin]

Maximum compressor temperature [6] [°C, °F, Kelvin]

Hours of operation [7] [h]

Load hours [8] [h]

Remaining time intake filter [9] [kh]

Remaining time oil liquid and oil liquid filter [10] [kh]

Remaining time fine precipitator [11] [kh]

Remaining time motor lubrication [12] [kh]

Remaining time compressor maintenance [13] [kh]

CAP-836 16
iCommand - Basic

2.7 Setting parameters via code input menu


The parameters for all basic settings of the compressor can be changed
with code input as long as these changes do not influence the
operational stability. However, this is only possible when the
compressed air generation is switched off.

2.7.1 Calling up the code input menu

1. Press and hold for three seconds.

 The code input menu appears on the display.

2. Press .

 A 1 appears on the display.

3. Press .

In order to exit the code input menu again, press the


key.

2.7.2 Overview of code input menu

1 Currently-set code (flashing, can be changed with the keys)

Fig. 6: Code input menu

CAP-836 17
iCommand - Basic

2.7.3 Inputting a code


Prerequisite: the code input menu has been called up.

1. Set the desired code with the keys.

2. To confirm the selected code, press .

 The submenu for the selected code appears on the display.

For some codes, several parameters can be input one


after another. By pressing the key, the next
parameter is selected automatically in such cases.

2.7.4 Overview of submenus


The submenus for setting the parameters are similar in their structure.
Generally, it is possible to distinguish two types:

Submenu for selection parameters The submenu for selection parameters appears for all codes for which
(operating mode example) there is an opportunity to select between different, specified setting
values. For the setting of the operating mode, e.g., it is possible to
select from among three specified values/operating modes.

1 Menu item (code level)


2 Parameter number
3 Value range

Fig. 7: Selection parameter submenu

CAP-836 18
iCommand - Basic

Submenu for value parameters The submenu for value parameters appears for all codes through
(switch-on pressure example) which a parameter can be changed without selection possibility. For
the switch-on pressure, e.g., only the value of the switch-on pressure
can be changed.

1 Value range
2 Parameter number

Fig. 8: Value parameters submenu

CAP-836 19
iCommand - Basic

2.7.5 Select operating mode: Code 0002


By entering the code 0002, the operating mode can be selected.

1. Press and hold for three seconds.

 The code input menu appears on the display.

2. Press .

 A 1 appears on the display.

3. Press .

4. Set the code 0002 with the keys.

5. To confirm the selected code, press .

6. Press .

 The submenu for setting the operating mode appears on the


display.

7.
There are three values from which to choose:
- 0: Automatic operation
- 1: Load/idle operation
- 2: Optional automatic

Set the desired value with the keys.

8. To confirm the selected value, press .

 The set value is saved and the code input menu appears on
the display again.

9. Press again to go back to the basic display.

Value Operating Description


mode
0 Automatic After reaching the switch-off pressure, the
operation compressor switches to idle for the duration of
the idle time (run-on). After the idle time has
elapsed, the compressor then switches off, but it
remains ready for operation. If the switch-on
pressure is reached, the compressor starts up
again automatically.

1 Load/idle The compressor switches between "Load" and


operation "Idle" operation; i.e. there is an unlimited run-on.

CAP-836 20
iCommand - Basic

2.7.6 Switch automatic restart on/off: Code 0003


By inputting the code 0003, the automatic restart can be switched
on/off after a power failure.

1. Press and hold for three seconds.

 The code input menu appears on the display.

2. Press .

 A 1 appears on the display.

3. Press .

4. Set the code 0003 with the keys.

5. To confirm the selected code, press .

 The submenu for switching the automatic restart on/off


appears on the display.

6.
There are two values from which to choose:
- 0: Automatic restart OFF
- 1: Automatic restart ON

Set the desired value with the keys.

7. To confirm the selected value, press .

 The set value is saved and the code input menu appears on
the display again.

8. Press again to go back to the basic display.

CAP-836 21
iCommand - Basic

Value Setting Description


0 Automatic If the automatic restart after power
restart OFF failure is switched off, then after a power
failure, the fault "no AC" is displayed.
This fault must be acknowledged
manually by pressing the key.
Otherwise, the compressor will not
restart.

1 Automatic If the automatic restart after power


restart ON failure is switched on, the time set in the
"shutdown time" parameter must elapse.
If the compressor was operating before
the power failure, then after this time has
elapsed, it will start up again. Otherwise,
the compressor will then switch to STOP
mode.

CAP-836 22
iCommand - Basic

2.7.7 Set on-site operation/remote operation: Code 0008


By inputting the code 0008, it is possible to switch between on-site
operation and remote operation.

1. Press and hold for three seconds.

 The code input menu appears on the display.

2. Press .

 A 1 appears on the display.

3. Press .

4. Set the code 0008 with the keys.

5. To confirm the selected code, press .

 The on-site operation/remote control submenu appears on the


display.

6.
There are three values from which to choose:
- 0: On-site operation
- 1: Remote control
- 2: BLS-OK

Set the desired value with the keys.

7. To confirm the selected value, press .

 The set value is saved and the code input menu appears on
the display again.

8. Press again to go back to the basic display.

CAP-836 23
iCommand - Basic

Value Designation Description


0 On-site operation The compressed air generation
can only be switched on or off on
the control console/display of the
ICOMMAND - BASIC.

1 Remote control The compressed air generation


can only be switched on via a
positive edge (24 VDC) on
terminal 23 and switched off via
low level (0 V) on terminal 23 or
via the key. This functionality
is identified by the flashing text
on the display of
ICOMMAND - BASIC. If the
key is pressed on the system on-
site, the system switches off after
120 seconds and for safety
reasons, it can only be started via
remote control after the key
has been pressed
(acknowledgement) on-site. This
also applies for a start via PLANT
CONTROL V/T.

2 BLS-OK The input on terminal 23 serves to


report the operational readiness of
an external controller. Only with
an existing high level (24 VDC)
can the external controller switch
between load operation and idle.
During existing low level, the BLS
operation is switched off
automatically and the internal
pressure sensor is used.

CAP-836 24
iCommand - Basic

2.7.8 Set switch on/off pressure: Code 0011


By inputting the code 0011, it is possible to set the switch-on and switch-
off pressure. The switch-on pressure specifies the pressure at which the
switched-on compressor will begin automatically with the compression.
The switch-off pressure specifies the pressure at which the compressor
will be switched off automatically. However, both functions are only active
in automatic operation.

1. Press and hold for three seconds.

 The code input menu appears on the display.

2. Press .

 A 1 appears on the display.

3. Press .

4. Set the code 0011 with the keys.

5. To confirm the selected code, press .

6. Press .

 The submenu for setting the switch-on pressure appears on the


display.

7.
The adjustment range for the switch-on pressure is,
with switch-off pressure set at the factory, between 80
psi and 155 psi.

Set the desired switch-on pressure with the keys.

8. To confirm the setting, press the key.

 The set value was saved and the submenu for setting the
switch-off pressure appears on the display.

9.
The adjustment range for the switch-off pressure is, with
switch-on pressure set at the factory, between 100 psi and
175 psi. The upper limit for the switch-off pressure is equal
to the maximum pressure.

Set the desired switch-off pressure with the keys.

10. To confirm the setting, press the key.

 The set value is saved and the code input menu appears on
the display again.

11. Press again to go back to the basic display.

CAP-836 25
iCommand - Basic

2.7.9 Switch Basic load switching mode on/off: Code 0018


By inputting the code 0018, the Basic load switching mode can be
switched on/off.

1. Press and hold for three seconds.

 The code input menu appears on the display.

2. Press .

 A 1 appears on the display.

3. Press .

4. Set the code 0018 with the keys.

5. To confirm the selected code, press .

 The Basic load switching mode submenu appears on the


display.

6.
There are two values from which to choose:
- 0: Basic load switching mode is switched off
- 1: Basic load switching mode is switched on

Set the desired value with the keys.

7. To confirm the selected value, press .

 The set value is saved and the code input menu appears on
the display again.

8. Press again to go back to the basic display.

CAP-836 26
iCommand - Basic

2.7.10 Switch the pressure unit: Code 0090


By entering the code 0090, the pressure unit can be switched.

1. Press and hold for three seconds.

 The code input menu appears on the display.

2. Press .

 A 1 appears on the display.

3. Press .

4. Set the code 0090 with the keys.

5. To confirm the selected code, press .

 The submenu for setting the pressure unit appears on the


display.

6.
There are three values from which to choose:
- 0: bar
- 1: MPa
- 2: psi (pounds per square inch)

Set the desired value with the keys.

7. To confirm the selected value, press .

 The set value is saved and the code input menu appears on
the display again.

8. Press again to go back to the basic display.

Value Pressure Description


unit
0 bar All pressure displays will be in bar.

1 MPa All pressure displays will be in


Megapascals.

2 psi All pressure displays will be in psi


(pounds per square inch).

CAP-836 27
iCommand - Basic

2.7.11 Switch the temperature unit: Code 0095


By entering the code 0095, the temperature unit can be switched.

1. Press and hold for three seconds.

 The code input menu appears on the display.

2. Press .

 A 1 appears on the display.

3. Press .

4. Set the code 0095 with the keys.

5. To confirm the selected code, press .

 The submenu for setting the temperature unit appears on the


display.

6.
There are three values from which to choose:
- 0: °C
- 1: °F
- 2: K

Set the desired value with the keys.

7. To confirm the selected value, press .

 The set value is saved and the code input menu appears on
the display again.

8. Press again to go back to the basic display.

Value Pressure Description


unit
0 Degrees All temperature displays will be in °C.
Celsius

1 Degrees All temperature displays will be in °F.


Fahrenheit

2 Kelvin All temperature displays will be in Kelvin.

CAP-836 28
iCommand - Basic

2.7.12 Display the software version: Code 9999


By inputting the code 9999, the software version can be displayed.

1. Press and hold for three seconds.

 The code input menu appears on the display.

2. Press .

 A 1 appears on the display.

3. Press .

4. Set the code 9999 with the keys.

5. To confirm the selected code, press .

 The software version appears on the display.

6. Press the key again to go back to the code input menu.

CAP-836 29
iCommand - Basic

2.8 Fault and warning messages


2.8.1 Fault message

When a fault occurs, the compressor switches off and it


can only be switched on again after the cause of the fault
has been eliminated. Subsequently, the fault message
must be acknowledged with the key.

1 Fault abbreviation
2 Fault number
3 Fault symbol
If a fault occurs during operation, a fault message (Fig. 9) and the fault
symbol appear on the display. If a fault occurs, the compressor
switches off.

Fig. 9: Fault message

CAP-836 30
iCommand - Basic

2.8.1.1 Fault table

Fault Fault Cause of the fault Fault remedy Personnel


no. abbreviation
61 EProm Eprom faulty Replace controller Qualified
electrician

63 PAr Parameter incorrect Check and change pressure set Trained


points person

65 no AC Power fail Check power supply Qualified


electrician

66 SE t Temperature sensor faulty Check cabling of temperature Qualified


sensor/replace temperature electrician
sensor

67 SE t2 Oil liquid temperature sensor Check cabling of oil liquid Qualified


faulty temperature sensor/Replace oil electrician
liquid temperature sensor

68 SE P Pressure sensor faulty Check cabling for pressure Qualified


sensor/replace pressure sensor electrician

70 SE t3 Cable definition dew point Check cabling of dew point Qualified


temperature (if additional sensor/as necessary Replace electrician
module MK200-4AE4R) dew point sensor

71 EmErG Emergency stop pressed Eliminate cause of emergency Trained


stop person

72 rotAt Direction of rotation of the Set correct direction of rotation Qualified


motor incorrect of the motor electrician

73 Mot t Motor temperature too high Let motor cool off Trained
person

74 hiCur Ventilator flow too high Check ventilator flow Qualified


electrician

75 hi Pr Network pressure too high Reduce network pressure Trained


person

77 hi t Compressor temperature too Let compressor cool off Trained


high person

78 hi P Network pressure too high Reduce network pressure Trained

CAP-836 31
iCommand - Basic

Fault Fault Cause of the fault Fault remedy Personnel


no. abbreviation
person

81 FC Frequency converter fault Check frequency converter Qualified


electrician

82 diF P Differential pressure fine Set differential pressure fine Manufacturer


precipitator too high precipitator

89 modul Fault of EA module (reports Check cabling/EA module Qualified


a failure or does not personnel
respond)

90 dP Mi Dew point temperature too Set dew point Qualified


low personnel

91 dP MA Dew point temperature too Set dew point Qualified


high personnel

If a fault not listed in the fault table occurs, contact the


manufacturer immediately.

2.8.2 Warning/maintenance messages

1 Warning symbol
2 Warning number
If an unexpected change to parameters occurs during operation, a
warning message and the warning symbol appear on the display.
However, in comparison to the fault message, the compressor does
not switch off.

Fig. 10: Warning/maintenance message

CAP-836 32
iCommand - Basic

2.8.2.1 Warning table

Warning Waning Cause of warning Warning remedy Personnel


no. abbreviation
1 M Air Intake filter maintenance Change intake Qualified personnel
due filter

2 M Oil Maintenance oil liquid/oil Change oil liquid Qualified personnel


liquid filter due filter

3 M SEP Maintenance of fine Maintain fine Qualified personnel


precipitator due precipitator

4 M Mot Maintenance motor Lubricate motor Qualified personnel


lubrication due

5 M Con Maintenance of Maintain Qualified personnel


compressor due compressor

6 M dry Maintenance dryer due Maintain dryer Qualified personnel

21 hi t Compressor temperature Let compressor Trained person


increased cool off

22 hi P Network pressure Reduce network Trained person


increased pressure

23 Cold Compressor temperature Warm up Trained person


too low compressor

24 Min P Lower pressure threshold Check BLS Qualified personnel


reached network

25 OilHE Oil level/heating Check wiring Qualified personnel

26 dEFEC Comparison parameter Replace controller Manufacturer


incorrect

35 dP tE Dew point temperature > Check dryer Qualified personnel


dew point max.

38 dP Mi Dew point temperature too Set dew point Qualified personnel


low

39 dP MA Dew point temperature too Set dew point Qualified personnel


high

44 modul Warning EA module Check EA module Qualified personnel

CAP-836 33
iCommand - Basic

If a fault not listed in the warning table occurs, contact


the manufacturer immediately.

2.8.3 Acknowledging fault and warning messages

NOTICE!
Danger of property damage due to improperly
performed fault remedy/maintenance work!
Acknowledgement of fault and warning messages
without properly-executed fault remedy/maintenance
work can cause severe damage to the compressor on
through to total failure.
- Only have fault remedy/maintenance work performed
by qualified personnel.
- Only acknowledge fault and warning messages if fault
remedy/maintenance work has been performed
properly.

Acknowledging a fault message 1. Press .

 The fault message on the display goes out.

Acknowledging a warning message 1. Press .

 The fault message on the display goes out.

CAP-836 34
Index

3 Index

Air Control AC B controller Select operating mode .......................................20

Acknowledging a fault message ........................ 34 Selection parameter submenu ...........................18

Acknowledging a warning message .................. 34 Set Basic load switching mode ..........................26

Basic display ...................................................... 13 Set on-site operation/remote operation..............23

Brief description ................................................. 12 Set switch on/off pressure....................................25

Calling up information ........................................ 15 Setting parameters .............................................17

Calling up parameter values .............................. 15 Switch automatic restart on/off...........................21

Calling up the code input menu ......................... 17 Switch the temperature unit ...............................28

Code 0002 ......................................................... 20 Switching off .......................................................14

Code 0003 ......................................................... 21 Switching on .......................................................14

Code 0008 ......................................................... 23 Switching the pressure unit ................................27

Code 0011 .......................................................... 25 Value parameters submenu ...............................19

Code 0018 ......................................................... 26 Warning message ..............................................32

Code 0090 ......................................................... 27 Warning table .....................................................33

Code 0095 ......................................................... 28 Copyright ................................................................. 3

Code 9999 ......................................................... 29 Customer service ..................................................... 3

Display ............................................................... 13 Emergency stop button ............................................ 8

Display the software version .............................. 29 Environmental protection

Fault message ................................................... 30 Coolant liquid ....................................................... 8

Fault table .......................................................... 31 Lubricants ............................................................. 8

Inputting a code ................................................. 18 Explanation of symbols ............................................ 5

Maintenance message ....................................... 32 Limitation of liability.................................................. 3

Operating mode display ..................................... 14 Proper use ............................................................... 6

Operating modes ............................................... 12 Relief valves ............................................................ 8

Other display indicators ..................................... 13 Safety ....................................................................... 5

Overview ............................................................ 11 Safety devices ......................................................... 7

Overview of code input menu ............................ 17 Symbols

Overview of submenus ...................................... 18 on the machine..................................................... 9

Safety pressure .................................................. 12 Use........................................................................... 6

CAP-836 35
Curtis-Toledo, Inc.
1905 Kienlen Avenue | St. Louis, Missouri 63133

www.fscurtis.com | info@fscurtis.com

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