Introduction To Management
Introduction To Management
INTRODUCTION TO MANAGEMENT
NATURE OF MANAGEMENT:
1. Multidisciplinary: Management is basically multidisciplinary. This
implies that, although management has been developed as a
separate discipline, it draws knowledge and concepts from
various disciplines. It draws freely ideas and concepts from such
disciplines as psychology, sociology, anthropology, economics,
ecology, statistics, operations research, etc. Management
integrates the ideas and concepts taken from these disciplines
1
and present newer concepts which can be put into practice for
managing the organization.
2
4. Directing: Directing means influencing people, so that they will
contribute to the organization targets directing involves
motivation, leadership styles and proper communication.
5. Controlling: It is the process of comparing the plans with the
results. If there is deviation attain taken to be bridge the gap
between plan and actual results.
6. Coordinating: The essence of management is the achievement
of coordination among people coordination is a complex process
following the principles by which organization activity can be
accomplished. Coordinative is possible only if all the personnel
working in the organization accept the target of the
organization. This target must be clearly defined and ‘sold’ to
everyone concerned.
IMPORTANCE OF MANAGEMENT:
1. Effective utilization of resources: Management tries to make
effective utilization of various resources. The resources are
scarce in nature and to meet the demand of the society, their
contribution should be maximum for the general interests of the
society. Management not only decides in which particular
alternative a particular resource be used but also takes actions
to utilize it in that particular alternative in the best way.
2. Development of resources: Management develops various
resources. This is true with human as well as non-human factors.
Most of the researches for resource development are carried on
in an organization way and management is involved in those
activities.
3. To incorporate innovations: Today changes are occurring at a
very fast rate in both technology and social process and
structure these changes need to be incorporated to keep the
organizations alive and efficient. Therefore, they require high
degree of specialization, high level of competence, and complex
technology. All these require efficient management so that
organizations work in the most efficient way.
4. Integrating various interest groups: In the organized efforts,
there are various interest groups and they put pressure over
other groups for maximum share in the combined output. For
3
example, in the case of business organization, there are various
pressure groups such as shareholders, employees, government
etc. These interest groups have pressure on an organization.
5. Stability in the society: Management provides stability in the society by
changing and modifying the resources in accordance with the changing
environment of the society. In the modern age, more emphasis is on
new inventions for the betterment of human beings. These inventions
make old systems and factors mostly obsolete and inefficient.
Management provides integration between traditions and new
inventions and safeguards, society from the unfavourable impact of
these inventions so that continuity in social process is maintained.
Characteristics of Management:
4
environments provide a challenge to management. Efficient
management cannot remain static it must adopt itself to
changing conditions.
8. Management is decision making: The managers are decision
makers the marketing managers decides about how to market,
when to market, where to market how to collect funds for
organization.
9. Management is a profession: Management is not only a science
but also an art. Art means managers has to handle the person
and things tactfully. Science means achieving objectives through
procedures.
LEVEL OF MANAGEMENT
5
2. Middle Level Management: the middle level management generally
consists of divisional and departmental heads such as plant manager,
production managers, marketing managers, personal managers,
personal directors etc. their job is to interpret policies and directions set
by the top level management into specific plans and guidelines for
action. Their responsibility is to co-ordinate the working of their
departments so that the set of objectives
6
2,000 years BC. However, the significant contributions that came up
during the last three centuries could be grouped under the following
four periods:
Period of management awakening
Scientific management period
The human relations periods
Modern management period
7
sons of james watt, who invented steam engine. They used, for the
first time, several management techniques such as forecasting,
marketing research planned machine layout, production planning,
standardisation of parts, welfare of workers, elaborate statistical
records, and others in their factor at Soho. These techniques are
considered as vital even in todays.
Contribution of F. W. Taylor :-
1) At Midvale Steel Co. he improved proper distribution of work for each
worker.
2) In Midvale Steel Co. he analyzed the work done by workers in specific job &
allotted standard time.
8
3) He also made experiments on time study & motion study to decide the work
load of each worker.
4) In Bethlehem Steel Co. he had made experiments with material handling
equipment for increasing the capacity of each worker.
5) In 1901, he presented a paper on differential piece rate system.
6) In 1906, he published article on art of cutting metals.
7) In 1903, he presented important paper on shop management – In that he
explained gang boss, speed boss, repair boss & inspector.
8) In 1911, he gave the principles of scientific management, for which he is
remembered as ‘Father of Scientific Management’. In that he has explained:-
i) Friendly relationship between workers & management.
ii) Scientific education to the workers.
iii) Scientific selection of workers so that each worker could be given
responsibility for the task.
iv) Development of the true science of management with proper analysis in
the organization.
9
differential piece rate system. According to him workers have to
complete the work within specified time and then only he get wages at
higher rate per piece & one does not complete a job gets a lower rate.
Wages should be based on individual performance & not on the position
occupied.
10. Economy:- Techniques of cost estimated & control should be
adopted. Waste should be controlled properly. Profit will be achieved with
elimination of wastage. He explained how resources are wasted.
11. Mental Revolution:- Scientific management depends upon
mutual co-operation between workers & management. Taylor say’s great
revolution takes place in the mental attitude of two parties under
scientific management. He has given systematic design of work. Labour
management, co-operation required a complete mental change on the
part of both parties. The workers have specific duties towards
management & vice-a-versa. The method of scientific investigation &
knowledge should be accepted by both parties.
10
an employee. Discipline may be self employed or command discipline.
Discipline can be obtained lower remuneration, dismissal, demotion of
position. While applying such circumstances proper proof should be taken into
account.
4) Unity of Command:- Each employee should receive order from single
superior. In the organization structure it should be clearly stated that who is
responsible to whom? & who should receive order from whom?
5) Unity of Direction:- According to this principle each group of activity with
some objective must have one head. There is a difference between unity of
command & unity of direction. Direction is concerned with planning & unity of
command is concerned with reporting.
6) Subordination of individual interest to general interest:- In an
organization individual interest should not be given any importance. The
manager should always keep organizational interest before him & should
determine such policies which will be beneficial to entire group & not just few
personnel. It is responsibility to management to create common understanding
between all.
7) Remuneration:- Every employee must be paid an adequate remuneration
for his services. Remuneration should be fair & should provide maximum
satisfaction to person who is working in the organization. Personal factors such
as demand for labor, position of the labor & competition as well as cost of
living index should be taken into account. General Economic Conditions should
be considered while deciding
the remuneration of an employee. In any case exploitation of the worker
should be avoided.
8) Order:- Fayol has suggested that at one position one person should be
appointed. Each person must have appropriated position in organization.
9) Centralization:- It means the extent to which authority should be
concentrated in the hands of top level management. It may be centralized or
decentralized. There are limitations of complete centralization & complete
decentralization. Therefore, there should be proper balance between this two.
10) Scalar Chain: - (Straight line & Command) It shows the straight line
of authority from highest level to lower level for communication. Scalar chain
is the extract of organization chart & shows the responsibility or position of
everybody in an organization.
11) Stability of Tenure:- Effort must be made to keep the employee stuck to
organization so that the labour turnover can be low by keeping check on
administrative cost of organization. Care must be taken to satisfy the staff
otherwise there will be bad effect & loss of labour.
12) Equity:- Equity is combination of justice & kindness; equity in treatment
& behavior is liked by everyone & it brings loyalty in the organization.
13) Initiative:- Within the limits of authority & discipline manager should
encourage their employees for taking initiative. Initiative is concern with
thinking. Thinking leads to execution of plan. Initiative increases energy on the
part of human being.
14) Espirit De Corps:- This is a French term. It means manager is like a
captain of a team who is responsible to maintain high moral between all
workers. It may be possible by effective communication among all persons in
organization. His understanding & differences in opinions should not be
11
harmful. The best way of taking such situation is to establish dialogue between
parties.
12
4) Esteem needs: - It includes two parts i.e. internal esteem & external
esteem needs, such as achievement of respect & status. It can be done in
following ways by:
1. Providing higher level of training & better educational facility.
2. Assigning challenging task, high responsibility & position.
3. Delegating some powers to subordinates.
4. Involving sub-ordinates in goal setting & decision making.
5) Self actualization: - This includes self fulfilment of job growth & achieving
once potential. Some methods to satisfy self actualization needs are: -
1. Involvement of capable people in policy making.
2. Realizing a sense of fulfilment & development.
3. Providing opportunity for involvement.
4. Providing training facility according to capacity.
Then they took interview with the workers with different industries. The results were same.
So he developed 2 factors theory. As per him a man has two sets of needs:
Merits: -
1. According to Herzberg one important way to increase job satisfaction is
to enhance job enrichment, job enrichment means more challenging
work.
2. Introducing new & more difficult task not handle earlier.
13
3. Eliminating a layer of supervision.
4. Increased worker’s autonomy & authority.
5. Workers may be given a complete natural unit of work. A natural unit of
work helps to increase identity
Demerits: -
1. A theory is based on a sample of 200 accountants & engineers. The
critical question is that these samples are limited & they are from
different occupation.
2. Commitment to objective is the function of reward associated with their
achievement the human being is directed for self actualization.
3. The average human being likes to accept the responsibility. Avoidance
of responsibility is lack of ambition for them.
4. Under the modernization & competitive world potential of the workers
should be utilized.
1. INTER LINKED
2. INTER DEPENDENT
14
The feature of interdependence among the functions of
management. Though, in the chart, it is shown that planning is the first
function and control is the last function, in reality, there is no such starting and
ending function. The first task is the identification of managerial problem and
the last one is reaching the solution for a given problem. The dotted line
represents feedback line. In the process of control, if there is any deviation
from the plans or targets, it can be corrected by verifying each of the earlier
functions and identifying where things could have gone wrong.
Organization
“Organization means the determination and assignment of duties to
people, and also the establishment and the maintenance of authority
relationships among these grouped activities it is the structural
frame work with in which the various efforts are coordinated and
related to each other”.
15
Definitions:
“Organization are collectivises of people that have been established
for the pursuit of relatively specific objectives on a more or less
continuous basis”. _William Scott
“Organization is the form of every human association for the
attainment of a common purpose”. __Mooney and Reilly
“Organization involves the grouping of activities necessary to
accomplish goals and plans assignment and these activities to
appropriate departments and positions to appropriate departments
and positions for authority delegation and coordination” __Koontz
and O’Donnell
CHARACTERISTICS OF ORGANIZATIONAL
1. Organisation is a group of people, small or large
2. The group works under an executive leadership.
3. Organisation is a tool of management.
4. It leads to division of work and responsibilities
5. It defines and fixes the duties and responsibilities of employees.
16
6. It establishes a relationship between authority and responsibility and
controls the efforts of the group.
17
grow. This is possible only when the organization structure is well-
defined. This is possible through a set of formal structure.
Process of Organization:
1. Determination of objectives, strategies, plans and policies:
Objectives should be clear and precise, because the entire
organization is to be built around the objectives of the
enterprises.
2. Determination of activities: Determine activities needed to
execute these plans and policies and accomplish the
objectives. The work load is broken into component activities
that are to be performed by all the employees. The activities
are so split to determine the job which can be performed by an
individual.
3. Separation and grouping of activities: To attain the benefits of
specialization and division of labour, every company, will
separate its activities on the basis of primary functions like
finance, engineering, purchasing, production, sales and
industrial relations. All the similar or directly related activities
are grouped together in the form of departments.
4. Delegation of authority: Authority is necessary for the
performance of the job and therefore authority is delegated to
the subordinates for enabling them to carry out their work
smoothly and efficiently.
5. Delegation of responsibility: Responsibility may be described
as the obligation and accountability for the performance of
18
delegated duties. A superior is always accountable for the acts
of his subordinate. Therefore, responsibility always flows from
subordinates to superiors.
6. Providing physical facilities and proper environment: Physical
facilities means provide machinery, tools equipments,
infrastructure etc, environment means provide proper lighting,
ventilation, heating, cooling arrangement at the work place,
reasonable hors of work, safety devices, job security etc
Principles of Organization:
1. Principle of unity of objectives: An organization structure is
effective if is enables individuals to contribute to entire
objectives.
2. Principle of co-ordination: The aim of the objective can be
achieved it proper co-ordination exists for efferent activities
3. Principles of organizational efficiency: An organization is
efficient it is structured to aid the accomplishment of
enterprise objective with a minimum of unsought
consequences or costs.
4. Span of management principle: In each managerial position,
there is a limit to the number of persons an individual can
effectively manage but the exact number will depend on the
impact of underlying variables.
5. Scalar principle: The clearer the line of authority from the
ultimate management position in an enterprise to every
subordinate position, the clearer will be the responsibility for
decision making the more effective will be organization
communication.
6. Principle of delegation by results expected: Authority
delegated to all individual managers should be adequate
enough to ensure their ability to accomplish the results
expected.
7. Principle of responsibility: The responsibility of subordinates to
their superiors for performance is absolute, and superiors can
not escape responsibility for the organization activity of their
19
subordinates.
8. Principle of parity of authority and responsibility: The
responsibility for actions can not be greater than that implied
by the authority delegated, not should it be less.
9. Principle of unity command: The more complete an individual’s
reporting relationships to a single superior, the smaller the
problem of conflicting instructions and the greater the feeling
of personal responsibility for results.
10. Authority level principle: Maintenance of intended
delegation requires that decisions with in the authority of
individual managers should be made by them and not be
referred upward in the organization structure.
11. Principle of balance: The application of principles or
technique must be balanced to ensure the over all
effectiveness of the structure in meeting enterprise objectives.
12. Principle of flexibility: the more that provisions are made
for building flexibility in to an organization structure can fulfill
its purpose.
13. Principle of leadership facilitation: The more an
organization structure and its delegations of authority enable
managers to design and maintain an environment for
performance, the more they will help the leadership abilities of
those managers.
SPAN OF MANAGEMENT
The term Span of Management is also known as Span of Control or Span of
Authority or Span of Supervision. Simply stated Span of Management means
the number of subordinates that a manager can effectively manage. This
concept implies that the number of subordinates directly reporting to a
superior should be limited so as to make supervision and control effective,
because executives have limited time and ability. It is an accepted proposition
that the larger the number of subordinates reporting directly to a manager,
the more difficult it will be for him to supervise and coordinate their activities
effectively.
1. The Capacity and Ability of the Superior: The personal abilities and
influence of the superior (manager) play an important role in
determining the number of subordinates that can be effectively
supervised by him. If the superior possesses qualities of leadership,
decision-making ability, communication skill, motivating strength and
time management expertise, in greater degree, that the span of control
may be wider. In other words, if the superior (executive) can
20
comprehend problems quickly, can get along well with people and can
command loyalty and respect from the subordinates, then he can
supervise a large number of subordinates effectively.
CLASSIFICATION OF ORGANIZATIONS
21
organization is an arbitrary set up in which each person is responsible
for his performance. Formal organization has a formal set up to achieve
pre- determined goals.
4. Unified control by the line officers can be maintained since they can
independently take decisions in their areas and spheres.
22
Merits of Line Organization
23
example, expert advices whatever decisions are taken by line managers
are implemented in the same way.
24
PRO
6. There are two lines of authority which flow at one time in a concern :
a. Line Authority
b. Staff Authority
7. Power of command remains with the line executive and staff serves only
as counselors.
2. Expert advice- The line and staff organization facilitates expert advice
to the line executive at the time of need. The planning and investigation
which is related to different matters can be done by the staff specialist
and line officers can concentrate on execution of plans.
25
innovations and go for research work in those areas. This is possible due
to the presence of staff specialists.
2. Lack of sound advice- The line official get used to the expertise advice
of the staff. At times the staff specialist also provide wrong decisions
which the line executive have to consider. This can affect the efficient
running of the enterprise.
3. Line and staff conflicts- Line and staff are two authorities which are
flowing at the same time. The factors of designations, status influence
sentiments which are related to their relation, can pose a distress on the
minds of the employees. This leads to minimizing of co-ordination which
hampers a concern’s working.
4. Costly- In line and staff concern, the concerns have to maintain the high
remuneration of staff specialist. This proves to be costly for a concern
with limited finance.
6. Staff steals the show- In a line and staff concern, the higher returns
are considered to be a product of staff advice and counseling. The line
officials feel dissatisfied and a feeling of distress enters a concern. The
satisfaction of line officials is very important for effective results.
3. Functional organization has been divided to put the specialists in the top
26
position throughout the enterprise. This is an organization in which we can
define as a system in which functional department are created to deal with the
problems of business at various levels. Functional authority remains confined
to functional guidance to different departments. This helps in maintaining
quality and uniformity of performance of different functions throughout the
enterprise.
4. Each functional area is put under the charge of functional specialists and
he has got the authority to give all decisions regarding the function
whenever the function is performed throughout the enterprise.
27
2. Effective Control- Management control is simplified as the mental
functions are separated from manual functions. Checks and balances
keep the authority within certain limits. Specialists may be asked to
judge the performance of various sections.
Implications of Decentralization
28
4. In decentralization, concern diversification of activities can place
effectively since there is more scope for creating new departments.
Therefore, diversification growth is of a degree.
DEPARTMENTATION
Departmentation is the foundation of organization structure.
Departmentation means division of work into smaller units and their
regrouping into bigger units (departments) on the basis of similarity of
features. Each department is headed by a person known as departmental
manager. Division of work into departments leads to specialization as people
of one department perform activities related to that department only.
Departmentation provides scope for organization’s growth (along the same
product line) and expansion.
Types of departmentation
1. Functional departmentation
2. Production departmentation
3. Process departmentation
4. Customer departmentation
5. Geographic departmentation
Aims of departmentation
1. To group activities
2. To personnel to make manageable units
3. To bring specialization in the performance of various activities.
4. To fix responsibility of the heads of various departmentation.
Advantages of departmentation
1. Every – one with duties and authority
2. Well define job and responsibilities
3. It is opportunity to take initiative and learn new managerial skill
4. It provides top management to coordinate the activities of different
department.
29
ts. Considering the dangers involved in the use of committees, a few
authorities went to the extent of giving a sarcastic definition to the committee
as “group of unfits engaged by unwilling to do unnecessary”. In particular, the
committees suffer from the following demerits
1. High Cost in Time and Money
Committees take a lot of time to take a decision. The prolonged sessions of the
committee results in a high expenditure. Generally speaking, committees are
constituted only to avoid or postpone decisions. Hence, delay in decision has
become an inherent feature of committees.
2. Indecisive Action
In many cases, committees are unable to take any constructive decision
because of the differences of opinions among their members.
3. Compromising Attitude
In reality, many decisions taken by a committee are not the result of joint
thinking and collective judgements. But they are only compromises reached
between the various members Hence, the decisions of the committees are not
real decisions in the strict sense.
4. Dominance of a Few
Collective thinking and group judgement are only in theory but not in practice.
The decisions of the committees are generally the decisions of the chairman or
any strong dominant members.
5. Suppression of Ideas
Many smart members who can contribute new ideas, deliberately keep their
mouth shut in order to avoid hard feelings.
6. Splitting of Responsibilities
The greatest disadvantage of this system is the splitting of authority among
the committee members. When authority is split up, no one in particular can
be held responsible for the outcome of the committee.
7. Political Decisions
Since the committee decisions are influenced by the dominant members, the
decisions of the committee cannot be taken as meritorious one with broader
outlook
30
Unit – 2
PLANT LOCATION
1. Nearness to Market: If the plant is located close to the market the cost of
transportation can be minimized. This also helps the producers to have
direct knowledge of the requirements of the customers.
2. Nearness to supply of raw materials: As far as possible the site selected
should be near the source of raw materials, so that the cost of
transportation can be minimized and storing cost can be reduced due to
shorter lead time.
31
3. Availability of labour: Availability of right kind of labour force in required
number at reasonable rates is also a deciding factor in selection of site
4. Transport and communication facilities: Generally, industries have a
tendency to locate the industrial units near the railway station, highway
or port areas.
5. Availability of power and fuel: Coal, electricity, oil and natural gas are
the important sources of power in the industries. Ex: Tata iron and steel
industry is established near the coalmines of Bihar.
6. Climatic conditions: Climatic conditions largely affect certain production
processes and also the efficiency of the employees. Ex: Textile mills
require moist climate that why these plant located at Mumbai and
Ahmedabad.
7. Availability of water: Water is used in industries for processing as in
paper in chemical industries, for generation of power in hydroelectric
power, plants and also required for drinking sanitary purpose also.
8. Ancillary industries: Many industries such as processing and assembly
industries are not producing al the parts of their product but purchase
some of the parts from ancillary industries producing it.
9. Financial and other aids: For the development of backward regions
central as well as state government provide certain incentives and
facilities such as cash-subsides, concession financial assistance, land,
power and other facilities at cheaper rates, tax concession etc.
PLANT LAYOUT
32
production process, plans for expansion, amount of inventory in stock,
employee facilities
2. Manufacturing process: The type of manufacturing process e.g.
synthetic/analytical, continuous/intermittent and repetitive/non-
repetitive, will govern the type of plant layout.
3. Nature of product: Small and light products can be moved easily to the
machines, whereas for heavy and bulky products the machines may
have to be moved.
4. Type of equipment: The use of single purpose and multi-purpose
machine substantially affects the plant layout. Similarly, noisy and
vibrating machines require special attention in the plant layout decision.
5. Types of buildings: The plant layout in a single storey building will be
different from that in a multi storey building. The covered areas, the
number of storey’s, elevators and stairs, parking and storage area all
affect the layout.
6. Availability of total floor area: The allocation of space for machines,
work-benches, sub-store aisles etc., is made on the basis of the available
floor area use of overhead space is made in case of shortage of space.
7. Arrangement of materials handing equipment: Provide sufficient aisles
for free movement of material handling equipment such as hand truck,
fork truck etc.
8. Service facilities: The layout of factory must include proper service
facilities required for the comfort and welfare of workers. These include
canteen, lockers, drinking water, first aid etc.
9. Possibility of future expansion: Plant layout is made in the light of future
requirement and installations of additional activities.
1. Principle of integration: The best layout is one which integrates the men,
materials, machinery, supporting activities and any other such a factors
that results in the best compromise.
2. Principle of minimum movement: The number of movement of workers
and materials and the distance moved should be minimized. The
materials should be transported in bulk rather than in small amounts.
3. Principle of smooth and continue flow: It states that bottlenecks,
congestion points and bulk tracking should be removed by proper line
balancing techniques.
4. Principle of cubic space: Space of a room, it the ceiling height is also
utilized, more materials can be accommodated in the same space.
5. Principle of satisfaction of safety: Working places-safe, well-ventilated
and free from dust, noise fumes and other hazardous conditions, help to
increase the efficiency of the workers and improve their morale.
6. Principle of flexibility: It means the best layout in one which can be
adopted and re-arranged at a minimum cost with least inconvenience.
33
1. 1. Product or Line Layout
If all the processing equipment and machines are arranged according to the
sequence of operations of the product, the layout is called product type of
layout. In this type of layout, only one product of one type of products is
produced in an operating area. This product must be standardized and
produced in large quantities in order to justify the product layout.
The raw material is supplied at one end of the line and goes from one
operation to the next quite rapidly with a minimum work in process, storage
and material handling. Fig. 8.3 shows product layout for two types of products
A and B.
(iv) Less floor area is occupied by material in transit and for temporary
storages.
34
(ii) The manufacturing cost increases with a fall in volume of production.
(iii) If one or two lines are running light, there is a considerable machine
idleness.
(iv) A single machine break down may shut down the whole production line.
Same type of operation facilities are grouped together such as lathes will be
placed at one place, all the drill machines are at another place and so on. See
Fig. 8.4 for process layout. Therefore, the process carried out in that area is
according to the machine available in that area.
(i) There will be less duplication of machines. Thus, total investment in equipment
purchase will be reduced.
(ii) It offers better and more efficient supervision through specialization at various
levels.
(iii) There is a greater flexibility in equipment and man power thus load distribution is
easily controlled.
(v) Break down of equipment can be easily handled by transferring work to another
machine/work station.
35
(vi) There will be better control of complicated or precision processes, especially
where much inspection is required.
(i) There are long material flow lines and hence the expensive handling is required.
(ii) Total production cycle time is more owing to long distances and waiting at various
points.
(iii) Since more work is in queue and waiting for further operation hence bottle necks
occur.
(v) Since work does not flow through definite lines, counting and scheduling is more
tedious.
(vi) Specialization creates monotony and there will be difficult for the laid workers to
find job in other industries.
This type of layout is the least important for today’s manufacturing industries. In this
type of layout the major component remain in a fixed location, other materials, parts,
tools, machinery, man power and other supporting equipment’s are brought to this
location.
The major component or body of the product remain in a fixed position because it is
too heavy or too big and as such it is economical and convenient to bring the
necessary tools and equipment’s to work place along with the man power. This type
of layout is used in the manufacture of boilers, hydraulic and steam turbines and
ships etc.
(iii) The task is usually done by gang of operators, hence continuity of operations is
ensured
(iv) Production centers are independent of each other. Hence, effective planning and
loading can be made. Thus total production cost will be reduced.
(v) It offers greater flexibility and allows change in product design, product mix and
production volume.
36
(ii) Movement of machines equipment’s to production centre may be time consuming.
(iii) Complicated fixtures may be required for positioning of jobs and tools. This may
increase the cost of production.
Now a days in pure state any one form of layouts discussed above is rarely
found. Therefore, generally the layouts used in industries are the compromise of the
above mentioned layouts. Every layout has got certain advantages and limitations.
Therefore, industries would to like use any type of layout as such.
Flexibility is a very important factory, so layout should be such which can be molded
according to the requirements of industry, without much investment. If the good
features of all types of layouts are connected, a compromise solution can be obtained
which will be more economical and flexible.
PRODUCTION
Definition: Productivity is defined as the rate at which the goods and services
are produced.
Method of Production:
Job production: In this system, goods are produced according to the orders
with this method, individual requirements of the consumers can be met. Each
job order stands alone and is not likely to be repeated. This type of production
has a lot of flexibility of operation and hence general purpose machines are
required. Factories adopting this type of production, are generally small in size.
Advantages:
Disadvantages:
37
1. There is no scope for continuous production and demand
2. As the purchase of raw materials is less, hence cost of raw materials per
unit will be slightly more.
3. For handling different type of jobs, only skilled and intelligent workers
are needed, thus labour cost increases.
Advantages:
Disadvantages:
Advantages:
38
1. A smooth flow of materials from one work station to the next in logical
order.
2. Since the work from one process is fed directly into the next, small in
process inventories result
3. Total production time per unit short
4. Simple production planning control system are possible
5. Little skill is usually required by operations at the production line, hence
training is simple, short and inexpensive.
Disadvantages:
WORK STUDY
Definition: Work study refers to the method study and work measurement,
which are used to examine human work in all its contexts by systematically
investigating into all factors affecting its efficiency and economy to bring forth
the desired improvement.
Work study mainly includes two techniques 1) method study and 2) work
measurement.
39
METHOD STUDY
40
Method study
PROCEDURE
1. Select: The work to be studied
2. Record: All the relevant facts of the present or
proposed method study by observation
3. Examine: The recorded facts critically every thing
that is done, considering in turn, the purpose of the
activity, the place where it is performed, the
sequence in which it is done, the person who is
doing it and the means by which it is done.
4. Develop: The most practical, economical and
effective method considering all the circumstances.
5. Define: The new method so that it can always be
identified.
6. Install: The method as standard practice
7. Maintain: That standard practice by regular routine
checks.
Result
Increase efficiency, cost effectiveness and
productivity through
a) Improved workplace layout
b) Improved equipment design
c) Reduction in worker fatigue
d) Improved product/ process design
PROCESS CHARTS
The current process of doing the job has to be recorded, while doing so
every detail however small it may be, has to be identified. Where the process
is too long, involving many stages of production, inspection or transportation,
the present process of doing the job is recorded sufficiently together with all
the relevant information, using the process chart symbols.
41
A) Process Charts:
1) Out line process chart: This chart outlines the main events sequence wise
Chart by : --------------
42
2) Flow process chart: These are scale drawings of the work place, which
indicate where each activity takes place. This chart is capable of reflecting
undue delays in transferring work between workstations duplication of work,
and unfair work assignment, which may delay the completion process. It
classified into three types
a) Man Type
Ex:
43
44
Work Measurement:
45
Procedure for Work Measurement:
Work measurement
Procedure
Describe: the given work for measurement
Break: the job into elements
Measure: the performance of operator
Determine: the basic time
Provide: time allowance for fatigue etc.
Determine: standard time
Result
Increased efficiency and higher productivity
through
Scientific basis to develop incentive
systems
Maintain reasonable levels of employment
Reliable means of planning and control
4. Analytical estimating
5. Work Sampling
Time study: It is defined as the art of observing and recording the time
required to do each detailed element of all industrial operation.
Time study equipment: Time study equipment can be broadly grouped two
categories
46
Time measuring device B) Time study boards and time study chart
d) Electronic timer.
a) Stop Watch:
i) Decimal minute stop watch: In this type of watch the movements is started
and stopped by moving the slide “A”, forward and backward respectively are
complete revolution of large hand represents 1 minute and since the dial is
divided into 100 parts reading to with in 0.01 minutes can be obtained. Every
time the large hand make one revolution the small hand will register 1 minute
and is able to register up to 30 minutes.
ii) Decimal hour stop watch: The dial in this watch is divided into 100 parts.
The needle completes 10 revolutions in one hour. The least count in this watch
is 0.001 hours. The small dial of this watch is divided into 30 equl spaces
(representing 0.01 hour) and the small needle makes 31/3 revolutions in one
hour.
Time study board: These are simple and handy hard wood boards equipped
with stopwatch holders and clamps for holding the observation sheets and
time study forms. These boards help to see and record the observation and
time at the same instant.
Observations forms: Printed or cyclostyled forms are used for recording the
observation during that time study. It ensures that time study are made in
standard manner and that no essential data are omitted. These forms are
attached to the study board by means of clip provided
47
2) Synthesis from standard data: This one technique of work measurement
to obtained synthetic times that are synthesis from element times previously
obtained from direct time studies. The analysis and measurement stage are
thus conducted prior to the actual study.
48
UNIT –III
Material management
Materials refer to inputs into the production process, most of which are
embodied in the finished goods being manufactured. It may be raw materials,
work-in-progress, finished goods, spare parts and components, operating
supplies such as lubricating oil, cleaning materials, and others, required for
maintenance and repairs.
INVENTORY
49
Inventory: it is defined as a stock or store of goods. These goods are
maintained on hand at or near a business location so that the firm may meet
demand and fulfil its reason for existence.
Types of inventory
1. Raw material: raw material is inventory items that are used in the
maufacture’s conversion process to produce components,
subassemblies, or finished products. These inventory items may be
commodities or extracted materials that the firm or its subsidiary has
produced or extracted.
2. Working in process: it is made up of all the materials, parts assemblies,
and subassemblies that are being processed or are waiting to be
processed within the system.
3. Finished goods: a finished good is a completed part that is ready for a
customer order. Therefore, finished goods inventory is the stock of
completed products these goods have been inspected and have passed
final inspection requirements so that they can be transferred out of work
in process and into finished goods inventory.
50
5. Capital cost: interest on money invested in inventory, interest on money
invested in land and building to holding inventory.
INVENTORY techniques
VED ANALYSIS
VED Analysis attempts to classify the items used into three broad
categories, namely Vital, Essential, and Desirable. The analysis classifies items
on the basis of their criticality for the industry or company.
51
1. Vital: Vital category items are those items without which the production
activities or any other activity of the company, would come to a halt, or
at least be drastically affected.
2. Essential: Essential items are those items whose stock – out cost is very
high for the company.
3. Desirable: Desirable items are those items whose stock-out or shortage
causes only a minor disruption for a short duration in the production
schedule. The cost incurred is very nominal.
52
orders, so it has the advantage of little or no required record keeping. The
disadvantage is less direct control. This typically results in larger inventory
levels for a periodic inventory system than in a continuous system to guard
against unexpected stockouts early in the fixed period. Such a system also
requires that a new order quantity be determined each time a periodic order is
made.
53
54
55
56
PURCHASE MANAGEMENT: purchasing the process of buying goods or
services required for the organization. It is the process of acquiring necessary
supplies in exchange of funds. Purchasing department has to buy various
items like raw materials, components, machinery, tools, supplies and services
required for producing the goods or services.
Objectives:
1. To procure right material
2. To procure materials in desired quantities
3. To procure material of desired quality
4. Purchasing from reliable source
5. To pay less for materials purchased
6. To receive and deliver materials at right place and time.
Purchasing process:
The following are the logical steps in the purchasing process:
1. Requisitioning purchases
2. Exploring sources of supply
3. Issuing of tenders and obtaining quotations
4. Opening of tenders and quotations and preparation of comparative
statement
5. Negotiating over the purchase price and terms of supply
6. Placing purchase order
7. Receiving of materials along with the invoice
8. Checking inward invoice
9. Inspecting and testing materials
57
10. Forwarding the materials to stores
11. Checking invoice and passing of bills for payments
OPERATIVE FUNCTIONS:
The operative function are the function related to the particular department or
section. It is depending on the nature of department with other department.
1. job analysis: a job analysis is the process used to collect information
about the duties, responsibilities, necessary skills, outcomes, and work
evvironment of a particular job.
2. Human resource planning: Human Resource planning is the process by
which a management determines how an organisation should move from
its current manpower position to its desired manpower position. Through
planning a management strives to have the right number and the right
kinds of people at the right places, at the right time, to do things which
58
result in both the organisation and the individual receiving the maximum
long-range benefit.
3. Staffing : Staffing refers to the managerial function of employing and
developing human resources for carrying out the various managerial and
non-managerial activities in an organisation. This involves determining
the manpower requirement, and the methods of recruiting, selecting,
training and developing the people for various positions created in the
organisation. Staffing is the process of filling positions or posts in the
organisation with adequate and qualified personnel. Staffing is the
process of acquiring, deploying, and retaining a workforce of sufficient
quantity and quality to create positive impacts on the organisation
effectiveness
4. RECRUITMENT: Recruiting involves attracting candidate to fill the
positions in the organization structure. Before recruiting, the
requirement of positions must be cleared identified. It makes easier to
recruit the candidates from the outside. Enterprises with a favourable
public image find it easier to attract qualified candidates.
5. SELECTION: Human resource selection is the process of choosing
qualified individuals who are available to fill positions in an organization.
In the ideal personnel situation, selection involves choosing the
information about the applicants with a view to matching these with the
job requirements. It involves a careful screening and testing of
candidates who have put in their applications for any job in the
enterprise. It is the process of choosing the most suitable persons out of
best applicant to fill a position. Selection is the process of choosing
people by obtaining and assessing all the applicants. The purpose of
selection is to pick up the right person for every job.
6. PLACEMENT: If the selected candidate decides to join the organisation,
he/she has to report to the concerned authority and formally joins the
organisation by giving his consent in writing. Then he/she is placed to
perform specific job. Thus, placement refers to selected candidate’s
joining the positions in the organisation for which they have been
selected.
59
10. Demotion: When the performance of an employee is not
satisfactory and it cannot be improved, he may be assigned a job of
lower rank carrying lower status and pay. This is known as ‘demotion’.
60
9. Grievances handling: It any discontent or dissatisfaction, whether
expressed or not, whether valid or not, arising out of anything connected
with the company which an employee thinks believes or even feels to be
unfair, unjust or inequitable.
Compensation:
2. Wages: it is paid with in one day or 21 days. It also paid with in one
month.
MANAGERIAL FUNCTION
61
1. Planning : It is the basic function of management. It deals with chalking
out a future course of action & deciding in advance the most appropriate
course of actions for achievement of pre-determined goals. According to
KOONTZ, “Planning is deciding in advance - what to do, when to do &
how to do. It bridges the gap from where we are & where we want to
be”. A plan is a future course of actions.
Merit Rating: Merit rating is the process of evaluating the relative merit of
the person on a given job. It is an essential task of the personnel manager to
distinguish the meritorious employees from the other. The data collected from
this task is used for strategic decisions such as releasing an increment in pay,
promotion, transfer, and transfer on promotion to a critical assignment or even
discharge.
62
2. Rating scale: Here, the factors dealing with the quantity and quality of
work are listed and rated. A numeric value may be assigned to each
factor and the factors could be weighed in the order of their relative
importance. All the variables are measured against a three or five point
scale.
WAGES: wages is the return given to workers for their mental and physical
efforts which they put into the production process.
63
encompassing the entire range of activities starting from identifying the
customer’s requirements to satisfying these in a mutually beneficial manner.
Marketing Function:
1. Buying: Buying involves both the marketing and the customers. The
marketing manager must know about the type of customers, their
consuming habits demands and buying pattern.
2. Selling: It creates a demand for a product selling function involves.
Product planning and development Finding
out or locating buyers
Demand creation through salesmanship, advertising and sales
promotion
Negotiation of terms of sales such as price, quantity and quality etc.
3. Transporting: It involves the creation of place utility. In order to have
value goods must first be transported from the place they are produced
to the place where they are needed.
4. Storage: It concerned with storing finished products properly without any
damage, until they are dispatched to the customers it is also concerned
to the customers it is also concerned with maintaining stock of raw
materials with maintaining stock of raw materials, components etc. to
meet production schedules.
5. Finance: Finance is the life blood of business value of goods is expressed
is money and it donated by price to be paid by buyer to seller credit is
necessary in marketing it plays all important role in retail trade
particularly in the sales of costly consumer goods.
6. Marketing research: The marketing personnel must study the trends in
market demand, supply prices and related market information. The
knowledge about the latest market information may help the firm to
reduce risk loss in purchasing, in pricing, in forecasting market demand
and in facing competition in the market.
64
Marketing Mix: It refers to the combination of four basic elements, viz.,
product, price, promotion and the place, known as the four P’s of marketing.
1. Product Mix: It is used to describe the assortment of different product
types (product lines) and their varieties (product depth). In addition,
different tangible and intangible features of the product also form the
product mix.
2. Price Mix: Price mix refers to the decisions relating to the price charged
for the product, service or idea.
3. Promotion Mix: Refers to the activities relating to promotion of the
product, service or idea.
4. Place Mix: Place or physical distribution mix refers to the activities that
are involved in transferring ownership to consumers at the right time
and price.
1. Early growth: when the results of usage of product start flowing into
the market and the results are encouraging, more and more buyers
come forward to try. The sales revenue remains very low till this point of
time. This is also a very critical stage, as the manufacturer cannot avail
scale economies.
2. Rapid growth: A new product enters the stage of rapid growth
when it satisfies the needs of the customers. The sales start picking up
with repeat purchases and by word of mouth publicity, coupled with
continued promotion outlay from the manufacturer’s side. As new
customers get attracted to the product for the first time, sales soar,
sales revenues increase faster than costs, and profits start accruing. This
trend attracts the attention of the competitors who release a similar
product copying the best features of the new product.
3. Maturity: when the product’s sales growth slows down, it is called
maturity. Due to this slow down, the industry as a whole suffers from
overcapacity. At this stage, firms tend to attract the customers away
from their competitors through cheaper prices and larger promotional
efforts and outlay. Those who cannot afford such large promotional
outlay and woo customers of the competitors.
65
4. Saturation: When the sales growth slows down to zero, such a stage is
called saturation. This size of the market does not increase beyond this
stage. In other words, old customers who have stopped buying the
product replace any new customer entering the market. All sales are
simply replacement sales or repeat purchases by the same customers.
5. Decline: When sales of a product tend to fall, such a stage is called
decline. When a product ceases to satisfy the customer’s needs in
relation to those available in the market, it is no more preferred. As a
result, its competing products offering superior benefits take over the
market. This leads to weakened profitability.
66
HUMAN RESOURCE MANGEMENT- UNIT IV
Behind the production of every product or service there is an human mind, effort and
man hours (working hours). No product or service can be produced without help of
human being. Human being is the fundamental resource for making or constructing
anything. Today many experts claim that machines and technology are replacing
human resource and minimising their role or effort. However, indeed, machines and
technology are built by the humans; they need to be operated or at least monitored
by humans. Maybe because of this reason, companies have continuously been
searching for talented, skilled and qualified professionals to further develop latest
machines and technology, which again have to be controlled or Monitored by humans
to bring out products.
It is undisputed fact that humans are being replaced by artificial intelligence which
means robots. But all jobs cannot be handed over to Robots, to say in other words
robots have its own limitations and all roles cannot be handled by robots. Though
British theoretical physicist Stephen Hawking, Cambridge professor expressed about
destruction of middle-class jobs due to raise of artificial intelligence, he still felt that
natural intelligence or need for application of human mind is inevitable in certain
roles.
Meaning:
Definitions:
Many great scholars had defined human resource management in different ways and
with different words, but the core meaning of the human resource management deals
with how to manage people or employees in the organisation.
67
The National Institute of Personal Management (NIPM) of India has defined human
resources – personal management as ―that part of management which is concerned
with people at work and with their relationship within an enterprise. Its aim is to bring
together and develop into an effective organization of the men and women who make
up enterprise and having regard for the well – being of the individuals and of working
groups, to enable them to make their best contribution to its success.
7. appraising performance,
8. resolving disputes,
10. Maintaining awareness of and compliance with local, state and federal labor laws.
11. These are also called as functions of human resource management for the
purpose of effect you utilization of human resource.
Objectives of HRM
HR manager
68
Human Resource Manager is one of the most important key to open a lock hanging on
the door of success in an organisation. If an Human Resource Manager is efficient
enough to handle and to take out best from his team members any oragnisation and
can achieve more from his target goals. Human Resource manager plays an very
important role in hierarchy, and also in between the higher management and low
level employees.
The scope of Human Resource Management refers to all the activities that come
under the banner of Human Resource Management. These activities are as follows.
Job analysis design :- Another important area of Human Resource Management is job
analysis. Job analysis gives a detailed explanation about each and every job in the
company.
Recruitment and selection :- Based on information collected from job analysis the
company prepares advertisements and publishes them in the newspapers. This is
recruitment. A number of applications are received after the advertisement is
published, interviews are conducted and the right employee is selected thus
recruitment and selection are yet another important area of Human Resource
Management.
Orientation and induction :- Once the employees have been selected an induction or
orientation program is conducted. This is another important area of Human Resource
Management. The employees are informed about the background of the company,
explain about the organizational culture and values and work ethics and introduce to
the other employees.
Training and development :- Every employee goes under training program which
helps him to put up a better performance on the job. Training program is also
conducted for existing staff that have a lot of experience. This is called refresher
training. Training and development is one area where the company spends a huge
amount
Performance appraisal :- Once the employee has put in around 1 year of service,
performance appraisal is conducted that is the Human Resource department checks
the performance of the employee. Based on these appraisal future promotions,
incentives, increments in salary are decided.
69
Compensation planning and remuneration :- There are various rules regarding
compensation and other benefits. It is the job of the Human Resource department to
look into remuneration and compensation planning.
Motivation, welfare, health and safety :- Motivation becomes important to sustain the
number of employees in the company. It is the job of the Human Resource
department to look into the different methods of motivation. Apart from this certain
health and safety regulations have to be followed for the benefits of the employees.
This is also handled by the HR department
Manpower Planning: It is the scientific process of evolving the right quantity of right
men to be required in future at right time on the right job.
Recruitment: Applications are invited at this stage for further scrutiny and short
listing. Before advertising for the position, it common to check up of the position
could be filled in internally.
Selection: The process of identifying the most suitable persons for the organization is
called selection. Selection is also called a negative function because at a stage the
applications are screened and shortlisted based on the selection criteria. The main
purpose of selection is to choose the right person for the right job. The job analysis,
job description, and job specifications are carried out before the position is
advertised. These provide adequate insight about nature of the job, its description,
70
and its specifications and further focus on what type of person is to be selected for a
given position. These simplify the process of selection.
Training Needs:
71
1)Job instruction training: This is a method used for such jobs which can be performed
with relatively low skill. Here, the trainees systematically acquire skills by following
routine instructions in key processes from a qualified instructor.
3) Demonstration: Here, the work procedures are demonstrated to the trainees. Each
of the trainees is asked to carry out the work, on a sample basis, based on his/her
observation and understanding of the demonstration.
4) Apprentice training: Those who are selected to work in the shop floor are trained as
apprentices in the factory for a brief period ranging from three months to one year,
depending upon the complexity of the training. Those who show good progress in this
training are likely to be absorbed in the same organization. Those who complete
apprentice training are likely to get good jobs outside also.
B) Off-the-job training methods: provide a relatively broad idea relating to a given job
or task. These are meant for developing an understanding of general principles,
providing background knowledge, or generating an awareness of comparative ideas
and practice. These methods include:
3) Seminars: Seminars are held periodically by the professional organisations for the
benefit of all the practicing managers by taking into consideration the recent
advances in a specialized area. Participation in such seminars enables the executives
to get exposed to the recent developments in the area of their interest
4) Team discussions: This technique develops team spirit among the executives from
different departments. It also enables them to understand and appreciate each
other's problems. It reinforces a feeling of unity among those who work towards
common goals.
72
your life may be very different from the cases you have analyzed earlier! Case studies
help to enhance the analytical & decision making skills.
6) Role-playing: The participants are assigned roles and are asked to react to one
another, as they would do in their managerial jobs. These roles are eventually
exchanged. In other words, each participant will get a turn to play all the roles. For
instance, the role-playing in a grievance-handling situation involves two players: In
the first step, the worker presents his grievance to the personnel manager. In the
second step, the worker plays the role of the personnel manager while the personnel
manager plays the role of the worker. Role-playing allows participants to understand
problems of each other. It enhances the interpersonal-handling skills.
Wages and Salary Administration: Wages and salary administration is the process of
fixing wages/salary for different jobs in the organization through job evaluation,
negotiations with the unions, and so on
Grievance Handling: A complaint from employees, when ignored, takes the form of a
grievance. Grievance is a complaint genuine or otherwise, about any issue relating to
the job such as about supervisor, wages, working conditions and so on. It is necessary
to create an inbuild mechanism to redress the grievances, at the earliest, at the
departmental level. If the individual grievances are ignored, they may take the form
of industrial disputes.
73
person to the organization. It is also meant for assessing his/her potential for future
development in an objective manner.
4. To provide an objective basis for rewarding the employees for their performance
7. To identify the gaps in performance, and thus, assess training and development
needs
10. To provide a basis for many other decisions such as fixation of incentives or
increment, regularization or confirmation of the services of the employee, promotion,
transfer or demotion.
Job Evaluation: An attempt to determine and compare the demands which the normal
performance of particular job makes on normal workers without taking account of the
individual abilities or performance of workers concerned. It rates the job not the rank.
Objectives:
1. To establish correct wage correct wage differentials for all jobs with in the factory
2. To bring new jobs into their proper relatively with jobs previously established
74
4. To accomplish the foregoing by means of the facts and principles, which can be
readily explained to and accepted by all concerned
5. To establish a general wage level for a given factory which will have parity with
those of neighboring factories
Advantages:
1. Job may be ranked on the basis of incomplete inform action and without the
benefits of well defined standards
2. The rank position of different jobs is likely to be influenced by the prevailing wage
ranks
1) Qualitative
2) Quantitative Method
1) Qualitative Method: It can broadly be classified as ranking or classifying the job
from lowest to highest
A)Ranking technique: In this method, the jobs in the organization are arranged in
either in the ascending or descending order and numbered serially. The basis of such
arrangement could be the job description in terms of duties, responsibilities,
qualifications needed, relative difficulty involved in don the job, or value to the
company.
Points considered:
2. Supervision needed
b) Classification Method: This is also called job-grading method. Here, the number of
grades and the salary particulars for each grade are worked out first. The grades are
75
clearly described in terms of knowledge, skill and so on. Major steps for job
evaluation:
2) Quantitative Method: Where point values are assigned to the various demands of a
job and relative value is obtained by summing all such point values.
a) Factor comparison method: Every job requires certain capabilities on the part of the
person who does the job. These capabilities are considered as critical factors, which
can be grouped as follows:
Physical
Responsibility
Merit Rating: Merit rating is the process of evaluating the relative merit of the person
on a given job. It is an essential task of the personnel manager to distinguish the
meritorious employees from the other. The data collected from this task is used for
strategic decisions such as releasing an increment in pay, promotion, transfer, and
transfer on promotion to a critical assignment or even discharge.
To unfold the exceptional skills among the employees based on their innate
potentials
To guide and monitor the performance of those who are lagging behind.
In this method, all the staff of a particular cadre or a department are arranged either
in the ascending or the descending order in order of merit or value to the firm.
Though this is a simple method, it cannot be followed where the employees in the
department are many in number.
76
Paired comparison method: Here, every employee is compared with all others in a
particular cadre in the department. By comparing each pair of employees, the rater
can decide which of the employees is more valuable to the organization.
Rating scale: Here, the factors dealing with the quantity and quality of work are listed
and rated. A numeric value may be assigned to each factor and the factors could be
weighed in the order of their relative importance. All the variables are measured
against a three or five point scale.
Forced distribution method: Here, employees are given a set of alternatives and they
have to choose one, which reflects their understanding of the true nature of the job.
Their thinking is conditioned by the given set of answers.
77
money, and they often require non financial limited resources such as people
and facilities.
Event: A event is specific instant of time which indicates the beginning or end
of the activity event is also known as a junction or node. It is represented by a
circle and the event number is written with in the circle.
Activity: Every project consists of number of job operations or tasks which are
called activity.
78
Dummy activity: When two activities start at the same instant of time like A
and B the head event are jointed by dotted arrows and this is known as
dummy activity.
Critical Path: Critical path is that path which consumes the maximum amount
of time or resources. It is that path which has zero slack value.
Slack: Slack means the time taken to delay a particular event without affecting
the project completion time. If a path has zero slack that means it is the
critical path.
Slack = LFT – EFT
Earliest Start Time (EST): It is the earliest possible time at which an activity
can start, and is calculated by moving from first to last event in the network
diagram.
Earliest Finish Time (EFT): It is the earliest possible time at which an activity
can finish
EFT = EST + Duration of activity
Latest Start Time (LST): It is the latest possible time by which an activity can
start without delaying the date of completion of the project.
Latest Finish Time (LFT): It is the latest time by which the activity must be
completed. So that the scheduled date for the completion of the project may
not be delayed. It is calculated by moving backwards.
Total float: It is the additional time which a non critical activity can consume
without increasing the project duration. However total float may affect the
floats in previous and subsequent activities.
Free float = EST of Head Event – EST of Trail Event – Activity duration
79
Independent float: This the time by which activity may be delayed or extended
without affecting the preceding or succeeding activities in any away.
Independent float = EST of Head event – LFT of Trail event – Activity duration.
Project crashing: the concepts of direct and indirect costs, the relationship
between project time and project cost, the concept of cost slope and how the
optimum cost and optimum duration are ensured for a given projects while
crashing.
Project costs:
a) Direct cost: These costs are those, which are directly proportional to the
number of activities involved in the project Ex: Raw material cost
b) Indirect cost: In direct cost are those costs that are determined per day.
Some of examples for indirect costs are supervisory personnel salary,
supplies, and rent, interest on borrowings, ads, depreciation. These costs
are directly proportional to the number of days of the duration of the
project. If the project duration is reduced the indirect cost also comes
down.
c) Normal cost (Nc): It is the lowest cost of completing an activity in the
minimum time, employing normal means i.e. not using overtime or other
special resource.
d) Normal time (NT): It is the minimum time required to achieve the
normal cost
e) Crash cost (CC): It is the least cost of completing an activity by
employing all possible means like overtime, additional machinery,
proper materials etc.
f) Crash time (CT): It is the absolute minimum time associated with the
crash cost.
g) Cost Slope: Cost Slope is the amount that has to be spent over and
above the normal direct cost for reducing the duration by one unit of
time (day, week etc.). Cost slope is defined as the additional cost for
reducing one unit of time, assuming a given rate of increase in direct
cost with a decrease in one unit of time.
80
81