CARROUSELⓇ

Dây chuyền công nghệ XLNT

INFLUENT

DISCHARGED
COARSE SCREEN
WASTE
WASTEWATER
INLET PUMP SUMP

FeCl3 DISCHARGED
FINE SCREEN
WASTE

CARROUSEL® SLUDGE
HOLDING TANK
CARROUSEL®
RECIRCULATION
SLUDGE MECHANICAL
BELT
THICKENER
CLARIFIER

EXCESS SLUDGE
BELT PRESS

NaOCl DISINFECTION
TANK
DRIED SLUDGE TO
FINAL LANDFILL
DISCHARGE
Advanced Secondary
Biological treatment system

• Dutch in Origin
• International in Scope
 History of CARROUSEL®
1954 Invention of Oxidation Ditch by Pasveer
1967 Launch of CARROUSEL® by DHV
1990 Development of CARROUSEL®2000 by
DHV / Eimco
1997 CARROUSEL®3000 by DHV
1998 CARROUSEL®1000 by DHV
 Contents
Part 1 – History and Technology of
CARROUSEL®
Part 2 – Renovation of CARROUSEL®

Part 3 – Applications of CARROUSEL®

Part 4 – Advantages of CARROUSEL®

 Part 1
The history and Technology
of CARROUSEL®
 1953: PASVEER Oxidation Ditch

Influent Brush
Advantages Aerator
• Low cost
• Simple Operation “Mương Pasveer”

• Good treatment
results
Effluent
PASVEER Ditch
Brush
Aerator

Mương Pasveer đang vận hành

PASVEER Oxidation Ditch

Disadvantages
• Limited Channel
Depth <2.5m
• Unreliable
horizontal brush
typed aerators
 PASVEER Oxidation Ditch
Evolution & Development
1959 Double Channel

1957 Channel Loops

Simultaneous
Clarifier did not
work well
1967 Separate Clarifier
 CARROUSEL: The New Concept

Invented and
developed by DHV
in 1967 on the
basis of long-term
research
The CARROUSEL®
The first Carrousel
was built in 1968 Vertical Shaft
low-speed aerator
Aeration Propulsion

Mixing
Why Surface Aerator?

• Aeration
Combined and
• Mixing achieved on one
• Propulsion equipment
OXYRATOR®
Features:
• OC efficiency 2.1 –
2.4 kg O2 (long-term
stability)
• Diameter up to 4m
• Power Capacity up
to160kW
• Minor Maintenance
Work
 OXYRATOR®

E - Motor
Gear Box

Disk
Characteristic:
• Special Structure Design, reliable and sturdy
• Simple Structure Design, convenient management
and maintenance
• Integrated with the tank’s design, assures system
optimization
 CARROUSEL® - Hydraulic Design
“Cork Screw”
Effect

Hydraulic Design
is the key point
 CARROUSEL® - Advanced
Design for Broad Adaptibility
Hydraulic Design is key
Sophisticated computerized • Feature of OXYRATOR® (shape,
modeling for Process and diameter, rpm, etc.)
Hydraulic design • Channel layout
• Water depth

• Domestic and Industrial

Adaptable to various wastewater or mixed
processing conditions • Temperate or tropical
climate
• No. of Channel: 2 ~ 22
• Shape: oval, retangular,
Flexible layout
concentric, etc.
 CARROUSEL® - Flexible Layout
4 channels, 3 aerators (“zig-zag”)
2 channels, 1 aerator

6 channels , 3 aerators (“in-line”)

8 channels, 4 aerator (“in-line”)
CARROUSEL® - Nitrogen Removal
Alternating Oxic and Anoxic
conditions

Influent High DO, Oxic

zone

Low DO,
Anoxic Zone

Effluent
 CARROUSEL® - Designed as Extended
System for Domestic WWT

This Technology assures

• High quality Effluent
• Stablized excess sludge
(no need for further
digestion)
 Part 2

The Renovations of
CARROUSEL®
New Requirements on
Nutrition Removal (N, P)

Early years:
BOD & SS Removal
Complete Nitrification: NH4+ → NO3-

N Removal
CARROUSEL®2000
P Removal
 CARROUSEL®2000 – N Removal
Features:
• Built-in pre-dentrification zone for enhanced bio-N removal
• No extra equipment neede for the internal recirculation
Effluent

Aerators Propulsor
Oxic Zone

NO3- Removal
Zone
Anoxic Zone
Propulsor
Influent Internal Recirculation gate
CARROUSEL®2000 – N Removal
Through Internal Recirculation gate:
recirculation flow can be adjusted
Effluent

Aerator Propulsor
Oxic Zone

NO3-
Removal

Propulsor Anoxic Zone

Influent Internal recirculation gate

Internal
Recirculation Gate
 CAROUSEL®2000
Internal Recirculation Gate

Internal
Recirculation
Gate
 CARROUSEL®2000 – Propulsor
in Pre-dentrification Zone

“Banana” Propulsors in
Pre-dentrification Zone
 CARROUSEL®2000 – P Removal
The Anaerobic Tank is intergrated to remove bio-P

Effluent

Aerator Propulsor
Influent Oxic Zone
Return
Sludge
NO3-
Sub-mixer
Removal
Anoxic Zone
Anaerobic Propulsor
Tank Internal Recirculation Gate
CARROUSEL®2000 – Upgrading
from normal CARROUSEL®
“Big Ear”- Normal CARROUSEL® renovated to
CARROUSEL®2000 (unique hydraulic design)
CARROUSEL®3000 – Compact Layout
Propulsors
Inlet Pit / Sludge
Distribution
• Selector Tank
• Anaerobic Tank
• Pre-denitrification
Tank Effluent
• Aeration Tank
Aerator

Influent Draft
Tube
CARROUSEL®3000
The first
CARROUSEL®3000
was put under
operation in 1999

The first CARROUSEL®3 at Domestic

Wastewater treatment plant Leidsche Rijn, the
Netherlands (Capacity 30,000 m3/day)
CARROUSEL®3000 – up to 8m in
depth
Features:
• Up to 8m in depth by
applying ống lòng &
special hydraulic design
• All the features of
CARROUSEL®2000
• Compact design, minimize
area
CARROUSEL®1000 – Economic
and Practical

Features:
• Low Construction cost
→ Low investment
• Maximal treatment at
minimal cost
CARConTM – Advanced Automatic
Control system for CARROUSEL®
Dedicated automatic
control system for
CARROUSEL® series
(1000, 2000, 3000)
Based on the Data and
Experience from hundreds
of CARROUSEL® plants
worldwide
 CARConTM – Mechanism
On-line Measurements
Laboratory Analyses
CARCon™
Q pH / T
ORP
Influent

NH3-N
NO3-N
Equipment DO Effluent
MLSS
• Oxyrator
• Propulsors
DO
• Internal
Recirculation
Gate
 PART 3

Applications of
CARROUSEL®
CARROUSEL® - Applications
Domestic wastewater treatment
 CARROUSEL® - Applications

• Industrial Wastewater
• Paper & Paper powder
• Food Processing
• Slaughter House
• Chemical
• Petrochemical
 CARROUSEL® - Applications
Capacity: 1000~1,400,000 m3/day
Equipment: 1 ×15kW Aerator- 110
×132kW Aerator
Climate: Tropical & Temperate
Shape: Oval, round, …
CARROUSEL® - Applications
High Capacity
Wastewater
Treatment
(domestic and
Industrial)

WWTP DHV built for BASF Chemical Company, equipped with

110x132kW aerators, capable of serving WW from 10 million
residents
 CARROUSEL® -
Upgrading current WWTP
Upgrading WWTP from Biological
Filtering Technology to
CARROUSEL®
 Part 4

Advantages of
CARROUSEL®
 Advantages of CARROUSEL®
Approved hydraulic
No Sludge in the channel
process
Mixing combined with constant
Stable, perfect
flow and internal recirculation
treatment conditions
improves loading capacity

Flexible layout Meets requirements

Advanced Control system

Simple Operation
simplifies the operation

Simple Maintenance Less equipments

Carrousel® Competitors
- Conventional activated sludge systems
- AOE (Anoxic – Aerobic –
Endogenous)
- ORBAL®
- Sequencing Batch Reactor (SBR)
- CASS®
- LUCAS® / Unitank®
- Compact bed systems
- Biofor®
- Biostyr®
Competitors – AO(E) system
+ Efficient aerator system
- Complex maintenance
- Propulsion required
- Complex equipment required
Competitors – ORBAL® system

+ Oxydation Ditch system

- Less efficient aerator system (disk)
- Less efficient nitrogen removal
- Less biological phosphorus removal
- More equipment required
- Less sludge settling characteristics
Competitors - SBR
+ Compact installation
CASS®
- Complex operation
- Not suitable for hydraulic variations
- Not flexible
- Worse effluent quality (sludge spilling)
CASS ®

LUCAS®
Competitors – Compact system
BIOFOR ® + Compact installation
+ Flexible design
- Complex operation
- Chemicals required for N & P removal

BIOSTYR ®
Competitor analyses
Carrousel AO(E) Orbal® SBR Compact
®

Ease of operation
++ + ++ + -
Hydraulic flexibility
+ + + - --
Robustness
++ - + - -
Space requirement
- - -- + ++
Energy requirement
+ ++ - + -
Effluent quality
++ ++ + + ++
Thanks for your attentions!!