Essential Technical Data On Steel Reinforcement
Essential Technical Data On Steel Reinforcement
OneSteel Reinforcing is a leading supplier of steel reinforcing solutions Reinventing reinforcing with innovative construction and mining solutions
for commercial, residential, civil construction including rural, industrial 500PLUS® REBAR – The first high strength reinforcing bar
and mining applications.
PFX - The Prefab Experts - PFX is the new name for Australia’s prefab experts
A national branch and distributor network services customers Australia who you can rely on at every step of the prefab process through planning,
wide by supplying quality steel reinforcing products to Australia’s production and delivery. Our prefab solutions include five innovative products
largest construction companies through to the home renovator. such as PROPILE, PROCAGE, CUSTOMCAGE, BAMTEC® and BARMAT™.
OneSteel Reinforcing was one of the first rebar and mesh processors 500PLUS® ROMTECH® – An innovative tunnel support system of rebar girders
in Australia to receive Quality Compliance Certification from the
Australian Certification Authority for Reinforcing Steels (ACRS). ONESLAB® – Our complete supply package for housing slabs
This helps to ensure that Australia's construction standards are ONEMESH® – Wide range of square, rectangular and trench meshes
met with the use of compliant materials. HANDIMESH® – General purpose welded wire mesh sheets and rolls
UTEMESH® – Compact, easy to carry mesh for driveways, paths and patios
MINEMESH™ – Tailored roof support system for coal & metalliferous mines
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Contents
BAMTEC 36
BARMAT 36
OneSteel Reinforcing and Green Star Steel Credit Points 5 CUSTOMCAGE 37
Green Building Council Documentation Requirements 6 500PLUS® ROMTECH® Tunnel Girders 38
REBAR & REO WIRE Product Designations 7 POOLSTEEL® 39
500PLUS® REBAR Identification Markings 8 ONEMESH® Square & Rectangular 40
500PLUS® REBAR Stock Lengths & Approximate Lengths per Tonne 10 ONEMESH® Trench Mesh 41
500PLUS® REBAR Detailing Information 11 Lapped Splices for ONEMESH® Mesh in Tension or Compression 42
Stress Development & Lap Splicing of Straight Deformed ONEMESH® Identification Markings 43
Bars in Tension 13 Footing Cages 44
Positioning Tolerances for Reinforcement to AS 3600 : 2009 23 UTEMESH® 45
Calculating Reinforcing & Accessory Quantities 24 Accessories - Concrete & Building 46
500PLUS® REBAR Standard Hooks and Cogs 25 Reinforced Concrete Thesaurus 48
Minimum Dimensions for Standard Hooks and Cogs Processed Imperial to Metric Units Conversion Table 53
to AS 3600 : 2009 26 Mass Densities of Materials 54
Processing 500PLUS® REBAR to AS 3600 : 2009 27 Basic Support Reaction, Bending Moment & Deflection Formulae 55
Processing 500PLUS® REBAR and Wire to AS 3600 : 2009 28 Steel Reinforcement Standards & Relevant Concrete
Bending & Rebending 500PLUS® REBAR 29 Construction Standards 56
Heating & Welding 500PLUS® REBAR 31 OneSteel Reinforcing REOMESH® & REBAR are ACRS accredited 61
Threading 500PLUS® REBAR 32 Steel Reinforcement Institute of Australia (SRIA) Technical Notes 62
500PLUS® REIDBAR™ 33 OneSteel Reinforcing Branch Locations 63
PFX Product Solutions 34
PROPILE and PROCAGE 35
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OneSteel Reinforcing can help achieve How OneSteel Reinforcing can assist in
the Green Star® steel credit requirements the reduction of steel mass
which are outlined below: • Engineered Reinforcing Bar Carpet (BAMTEC) - Reinforcing bars
fabricated offsite for rolling out onsite. Bars can be spaced to match
• OneSteel has a valid ISO 14001 Environmental Management System in place. original design intent.
• OneSteel is a member of the World Steel Association's Climate Action • Engineered/Customised mesh (BARMAT) - Run-to-length, tailored Class
Programme. N and high ductility, special size, engineered mesh, variable wire/bar
• At least 60% of OneSteel Reinforcing steel is produced using Polymer diameters and spacings.
injection Technology - an energy reducing process in manufacturing. • Prefabricated Reinforcing Cages (PFX) - Prefabricated Reinforcing
• At least 95% of all OneSteel Reinforcing REBAR and REOMESH® meets Cages for concrete elements such as slabs, walls, cores, columns, piles
or exceeds 500 MPa strength grade. and beams.
• A 5% reduction in the mass of reinforcing steel used in the building when • Couplers - OneSteel Reinforcing can provide the best coupler option to
compared to standard practice. reduce lapping for columns and beams.
For more information on Green Star® related products visit
www.reinforcing.com
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REBAR & REO WIRE – Product Designations
AS/NZS 4671* OneSteel Yield Stress Ductility
Product Description Source Material Type Size Range
Designation Designation** (MPa) Class***
TEMPCORE (TC)
Hot rolled deformed rebar N12 – N40 straight stock lengths
D5OON_ N_ 500 MICROALLOY (MA)
(500PLUS®REBAR) N10, N12, N16 and N20 off coil
CONTISTRETCH (CS)
N R6, R10, R12 off coil
R250N_ R_ Hot rolled round rebar
250 R16 – R28 straight stock lengths
Hot rolled deformed rebar
D25ON_**** S_ S12 straight stock lengths
(POOLSTEEL®)
Mild Steel
RW5 – RW12 off coil and
D5OOL_ RW_ Cold rolled ribbed wire
straight stock lengths
500 L
W4 – W12 off coil and
R5OOL_ W_ Cold drawn round wire
straight stock lengths
* AS/NZS 4671 : 2001 Steel reinforcing materials D = Deformed, R = Round, N = Normal Ductility, L = Low Ductility, S = Structural, RW = Ribbed Wire, W = Wire
** _ indicates bar diameter (mm)
*** Uniform Strain Limits N : Normal (≥5%) L : Low (≥1.5%)
**** POOLSTEEL®
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REBAR 8
Identification Markings
REBAR REBAR
TEMPCORE MICROALLOY
REBAR
CONTISTRETCH
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REBAR
Identification Markings
Newcastle Rod Mill Laverton Bar Mill Laverton Rod Mill
500N MICROALLOY (MA) CONTISTRETCH 500N TEMPCORE (TC) 500N MICROALLOY (MA)
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500PLUS® REBAR Stock Lengths & 10
Approximate Lengths per Tonne
REBAR
Note: Shaded areas are standard stock lengths. Not all stock lengths and diameters are available at all branches.
* Invoice weight – includes rolling margin of 4%
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500PLUS® REBAR – Detailing Information
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500PLUS® REBAR 12
Detailing Information
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Stress Development & Lap Splicing of 14
Straight Deformed Bars in Tension
In accordance with Clause 13.2.2 of AS 3600 : 2009, the same Case of 100% of bars spliced together in one plane (no splices staggered):
formulae shall be used appropriately to calculate the basic lap length
(Lsy.tb.lap) or refined lap length (Lsy.t.lap). Due account shall be taken of the
presence of lapped bars when determining clear distance (a) to calculate
cd – see figure (opposite). For bars lapped in the same plane, clear distance
(a) shall be determined assuming contact lapped splices, i.e. lapped bars
touching each other, even if the lapped splices are non-contact.
A factor k7 also has to be applied in the calculations, according to the
following equations (viz. k7= 1.25, unless the cross-sectional area of the
bars outside the laps equals at least twice the area required for strength,
and no more than half the bars are spliced at any section, i.e. splices are Non-contact lapped splices have these same values of lap length (Lsy.tb.lap and
staggered according to Fig. 13.2.2(ii) of AS 3600, in which case k7 = 1.0): Lsy.t.lap) in wide elements or members (e.g. beam flanges, band beams, slabs,
walls, blade columns) and also in narrow elements or members where the clear
distance (sb) between each pair of bars being spliced does not exceed 3db.
Lsy.tb.lap = k7Lsy.tb ... (basic) Otherwise, in narrow elements or members, lap lengths increase to Lsy.tb + 1.5sb
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Stress Development & Lap Splicing of 16
Straight Deformed Bars in Tension
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Stress Development & Lap Splicing of 18
Straight Deformed Bars in Tension
It can be seen from the AS 3600 : 2009 Quick Reference Table that: is given in Table 4.10.3.2, the AS 3600 : 2009 Quick Reference Table
• D
evelopment and lap lengths generally reduce as the Exposure for B1 Exposure Classification may be used directly.
Classification becomes more severe, i.e. moving from A1 to B2, which
It follows that for db = 16 mm, Lsy.tb = Lsy.t = 480 mm or 30.0 db, i.e. the
is due to the general increase in concrete cover (c); and
basic and refined tensile development lengths are equal in this case.
• B
asic development and lap lengths (Lsy.tb and Lsy.tb.lap) can be
significantly longer than refined lengths (Lsy.t and Lsy.t.lap), particularly 2. Lap same bars as in Example 1, in either contact or non-contact splices,
for large diameter bars, which can justify additional calculations for to fully develop fsy outside lapped splices which are not staggered.
beams and columns with confining fitments, etc. Clear distance, a = 250 - 2 x 16 = 218 > 2c, which has to be satisfied for
Examples: the AS 3600 : 2009 Quick Reference Table to be used. Since a slab is a
1. F
ully anchor horizontal N16@250 crs in top face of a 250 mm deep wide member, there is no restriction on the value of sb for non-contact
cast-in-situ slab, f’C= 32 MPa and top cover (c) of 40 mm for B1 splices. It follows that Lsy.tb.lap = Lsy.t.lap = 600 mm or 37.5 db, i.e. the
Exposure Classification. basic and refined tensile lap lengths are also equal in this case, but
25% greater than their corresponding development length.
Clear distance, a= 250-16 = 234 > 2c, which has to be satisfied for the
Quick Reference Table to be used. Since this combination of f’C and c
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Stress Development & Lap Splicing of 20
Straight Deformed Bars in Tension
In AS 3600 : 2001, Clause 13.1.2.1 requires that the development length In accordance with Clause 13.2.2, the same formula shall be used to calculate
(Lsy.t) to develop the yield stress (fsy) of a straight, deformed bar in tension the tensile lap length (Lsy.t.lap), with due account taken of the presence of the
shall be calculated as follows: lapped bars when determining the clear distance, sc. For bars in the same
plane, the clear distance should be determined assuming contact lapped
k1k2fsyAb splices, i.e. lapped bars touch each other, while non-contact lapped splices
Lsy.t = ≥ 29k1db where are equally acceptable and have the same value of tensile lap length (Lsy.t.lap).
(2a + db)√f’c AS 3600 : 2001 Quick Reference Table – Tensile
k1 = 1.25 for horizontal bars with more db = nominal bar diameter (mm) Development Length (Lsy.t) and Tensile Lap Length (Lsy.t.lap)
than 300 mm of concrete cast Ab = cross-sectional area of a single
below the bars; or reinforcing bar (mm2) The AS 3600 : 2001 Quick Reference Table of tensile development
= 1.0 for all other bars 2a = twice the cover to the bars (c), length (Lsy.t) and tensile lap length (Lsy.t.lap) has been derived based
k2 = 1.7 for bars in slabs and walls if the or the clear distance between on the same assumptions, when applicable, to those on which the
clear distance between adjacent adjacent parallel bars developing
parallel bars developing stress is stress (sc), whichever is the lesser, AS 3600 : 2009 Quick Reference Table is based. Also, k2 = 1.7 for bars
not less than 150 mm; noting that in the formula its value in slabs or walls, so clear distance (sc) has to be at least 150 mm.
= 2.2 for longitudinal bars in beams should be bounded according to
or columns with fitments; or 2db ≤ 2a ≤ 6db (mm) Note: Clear distance (sc) is represented by the symbol “a” in AS 3600 : 2009.
= 2.4 for all other longitudinal bars f’c = the concrete compressive strength
grade, but not to exceed 65 MPa
fsy = characteristic yield stress of the when substituted into above
reinforcing bars (500 MPa) formula
Stress Development
& Lap Splicing of 21
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Stress Development & Lap Splicing of 22
Straight Deformed Bars in Tension
End of reinforcement 50 mm
Position not controlled by cover The spacing of bars in walls and slabs and 10% of the specified spacing or
of fitments in beams and columns 15 mm whichever is greater
Note: A positive value indicates the amount the cover may increase and a negative
value indicates the amount the cover may decrease relative to the specified cover.
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Calculating Reinforcing & 24
Accessory Quantities
Polythene Film: Slab Area (m2) ÷ 180 = No. of 200 m2 rolls Bar Length: Concrete dimension (mm) – ∑ {cover each end (mm)}
Duct Tape: 2 rolls per 200 m2 roll of polythene film Stock Bars: Allow for lapping of bars when calculating No. of Bars
Accessories for REBAR Spirals
Bar Chairs: Slab area (m2) ÷ 0.56 = No. of bar chairs Diameter: Concrete dimension (mm) - cover each side (mm)
Tie Wire: 3 kg per tonne of REBAR (for bar sizes up to 20 mm) Pitch: Specified on drawing. Maximum of half diameter of spirals
( )
1.5 kg per tonne of REBAR (for bar sizes above 20 mm) No. of Turns: Round Up Coverage Length (m) + 3
Accessories for Strip Footings (Bar Spacing (m) )
In accordance with Clause 13.1.2.6 of AS 3600 – 2009, where a deformed bar ends in a standard hook or cog complying with Clause 13.1.2.7, the tensile
development length of that end of the bar, measured from the outside of the hook/cog, shall be taken as 0.5Lys.t or 0.5Lst as applicable. The details of the
standard hook or cog are as shown in the Table below.
o
a. A hook consisting of a 180 bend around the appropriate pin complying with Clause 17.2.3.2 with a straight
extension of 4db or 70 mm, whichever is greater.
Standard Hook
o
b. A hook consisting of a 135 bend with the same internal diameter and length as Item (a).
o
c. A cog consisting of a 90 bend with a nominal internal diameter complying with Clause 17.2.3.2 but not
Standard Cog o
greater than 8db and having the same total length as required for a 180 hook of the same diameter bar.
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Standard Hooks & Cogs to 26
Clause 13.1.2.7 of AS 3600 : 2009
Minimum Dimensions:
D500N bar 180o hook 135o hook 90o cog
diameter, db Pin diameter factor
a b c
(mm) (mm) (mm) (mm)
4db for fitments 100 120 140
10
5db 105 130 155
4db for fitments 110 130 155
12
5db 115 145 170
4db for fitments 120 150 185
16
5db 130 165 205
4db for fitments 140 180 220
20
5db 150 200 245
4db for fitments 170 220 265
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5db 180 240 295
28 5db 210 280 345
32 5db 240 320 395
36 5db 270 355 440
40 5db 300 395 490
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Processing 500PLUS REBAR ®
to AS 3600 : 2009
Technical Note:
Rebar Bending and Rebending / Straightening • Care must be taken when bending, straightening or rebending is
performed on a construction site to ensure that the bend radii are
Standard names and use: not formed below the prescribed minimum sizes in AS 3600.
• Bending of 500PLUS® REBAR should be carried out in accordance • OneSteel Reinforcing recommends that 500PLUS® TEMPCORE® be
with Clause 17.2.3 of AS 3600 : 2009 used as pull-out bars rather than MICROALLOY or CONTISTRETCH rebar.
• If engineers/builders request pin diameters smaller than those
required by AS 3600, such bends can only be supplied if the
engineer gives written approval.
•R
ebending 500PLUS® REBAR on site – due to limitations of adequate REBAR
rebending facilities on site, we recommend that the customer’s
attention is drawn to the guidelines set out in AS 3600 and in the
OneSteel Reinforcing 500PLUS® technical notes.
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Processing 500PLUS® REBAR 28
and Wire to AS 3600 : 2009
Bending Reinforcing Bars to Clause 17.2.3.2: Standard Processing Tolerances to Clause 17.2.2:
Product Use Product Description Pin f Allowable
Product Use Tolerance
Ribbed or round 500L wire Tolerance
3db
(a) Fitments & 250N rebar
On any overall dimension ≤ 600 mm overall -25, +0 mm
D500N rebar 4db for bars or mesh except
(b) Reinforcement that is to be galvanized ≤ 16 mm diameter 5db where used as a fitment > 600 mm overall -40, +0 mm
or epoxy coated (before or after bending) ≥ 20 mm diameter 8db
On any overall dimension Deformed bars and mesh -15, +0 mm
≤ 16 mm diameter 4db for bars or mesh used as
(c) Reinforcement in which the bend is Plain round bars and wire -10, +0 mm
a fitment
intended to be straightened or rebent * 20 or 24 mm diameter 5db
(Note: Not for galvanized)
≥ 28 mm diameter 6db For offset dimension of
-0, +10 mm
a cranked bar
(d) Other than specified in (b) or (c) Reinforcement of any grade 5db
The nominal internal diameter of a reinforcement bend or hook shall be taken as the diameter of the pin around which the reinforcement is bent. The diameter of the pin shall be not less than
the value determined from the above table as appropriate. Note: TEMPCORE®, MICROALLOY and CONTISTRETCH and all galvanized rebar have differing bending characteristics.
* Must be indicated on drawing that bars are to be straightened or rebent.
• OneSteel Reinforcing recommends that 500PLUS® TEMPCORE® be used as pull-out bars
rather than MICROALLOY or CONTISTRETCH rebar.
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Bending & Rebending
500PLUS® REBAR
Bending/Rebending Bending Properties
A number of situations may arise where bars must be bent or 500PLUS® 500PLUS® MICROALLOY
Diameter AS 3600
rebent on site, or where pre-bent bars must be straightened. TEMPCORE® or CONTISTRETCH Galvanized Bars*
(mm) Requirements
For smaller diameter bars (i.e., 10, 12 & 16 mm), this is preferably Capability Capability
performed at ambient temperature. In accordance with Clause 5db generally,
17.2.3.1 of AS 3600 : 2009, to cold bend D500N bars not ≤ 16 but 4db for 2db @ 180 deg 3db @ 180 deg 5db @ 180 deg
exceeding 16mm in diameter: fitments
• t he initial bend should be performed around a mandrel or 5db generally,
Not
former of diameter not less than 4db; ≥ 20 but 4db for 3db @ 180 deg 8db @ 180 deg
produced
fitments
• d
o not use impact blows to bend or rebend the steel; and
• t ake care to minimise mechanical damage to the bar surface * The bending limits shown in this column have been specified in AS 3600 to minimise spalling of galvanized coating.
Note: 500PLUS® TEMPCORE, MICROALLOY and CONTISTRETCH bending limits are subject to engineer approval.
and visually inspect rebent area for cracks.
ebending or straightening should be performed using a
R
powered bending tool, or a pipe with an internal diameter
not greater than 2x the nominal bar diameter. REBAR
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Bending & Rebending 30
500PLUS® REBAR
Rebending Properties
For larger diameter bars, the application of heat (e.g. from an acetylene MICROALLOY &
flame) may be used to reduce the bending force, but a reduction in bar 500PLUS®
Diameter CONTISTRETCH AS 3600
strength may result. Ref: AS 3600 : 2009 Clause 17.2.3.1 (b). TEMPCORE®
(mm) 500PLUS® Limits
Capability
Further details on bending/rebending and welding 500PLUS® REBAR Capability
can be found at www.reinforcing.com
≤ 16 2db @ 180 deg 3db @ 180 deg 4db
A pipe must not be used to make the initial bend, or to rebend back
past the straight position. Rebending of bars that have been bent 20 ≤ db ≤ 24 3db @ 180 deg Not produced 5db
prior to galvanizing is not recommended, as cracking on the inside
of the original bend may result. 28 ≤ db ≤ 36 6db - 6db
REBAR
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After heating, the resultant ambient temperature properties of reinforcing iv) if during heating the temperature of the bar exceeds 450oC, the
steels may be significantly altered. This is an important consideration if characteristic yield stress (fsy) of the steel after bending shall be
heat has been applied to assist with bending bars through welding or the taken as 250 MPa.
effect of fire. To effectively control the temperature during the heating or
welding process the use of temperature control crayons is recommended. Welding
500PLUS® REBAR produced by the TEMPCORE®, MICROALLOYED and
Heating CONTISTRETCH processes has maximum carbon equivalent (Ceq) of
Heating should be avoided if the original bar properties are required. 0.44 and, as such, requires no pre-heating prior to welding.
Bending should always be around a former of the appropriate size (refer Pre-heating is not required when bars are welded in accordance with
processing to AS 3600). AS 3600 : 2009 in Clause 17.2.3.1 states that AS/NZS 1554.3: 2014 Structural steel welding Part 3: Welding of
reinforcement may be bent hot, provided that all of the following are reinforcing steels. Hydrogen controlled electrodes are required for all
complied with: weld types, and matching strength electrodes are required for butt welds.
i) t he steel is heated uniformly through & beyond the portion to be bent; Note: Some types of welded splices can reduce the ductility of the
ii) the temperature of the steel does not exceed 600oC; connected bars.
iii) t he bar is not cooled by quenching; and
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Threading 500PLUS® REBAR
REBAR
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PFX - PRODUCT SOLUTIONS 34
CERTIFICATION
Lifting certification available upon request
BENEFITS
• Enhanced quality – made in controlled
environment
• Increased site safety
• Improved efficiency
All PFX solutions comply with relevant Australian standards • Reduction of wast and on-site labour
AS/NZS 1554.3, AS 3600 and AS 5100, offer Green Star and • Speed and simplicity of construction
Infrastructure Sustainability credits, and lifting certificates • Customised to meet project requirements
are available. Being manufactured in our OneSteel Reinforcing
Note: Please check with your local PFX
factory environments, they deliver enhanced on-site safety
representative for availability of products &
and reduced on-site labour costs and dependency on
services and to discuss your requirements.
favourable weather conditions.
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PFX - PRODUCT SOLUTIONS
Fabricated using machine and manual Customised to suit project specific requirements,
processes, PROPILE provides accuracy, regular shaped bars are fabricated off-site to
flexibility, robustness, and offers lifting an agreed weld pattern. In-factory fabrication
peace of mind. Plus, downtime on site is is predominantly manual, solving commonly
reduced, because off-site fabrication isn’t encountered site problems.
weather dependent. APPLICATIONS: Columns, beams, footings,
APPLICATIONS: Bored Piers, precast piles walls, pile caps
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PFX - PRODUCT SOLUTIONS 36
Cage Configuration Cage Length Bar Sizes (mm) For more information visit the PFX website at www.pfxreinforcing.com
Custom shape Up to 15m 10 – 40 OR call us on 1800 ONE REO
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500PLUS® ROMTECH® 38
Tunnel Girders
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ONEMESH® 40
Square & Rectangular
ONEMESH® Square Meshes (SL) with edge lap wires Rectangular Meshes (RL)
Properties
Slab Mesh SL53 *
SL63 *
SL52 SL62 SL72 SL82 SL92 SL102 SL81 RL718 RL818 RL918 RL1018 RL1118 RL1218
(WA Only) (WA Only)
(6 x 2.4 m)
Cross- Longitudinal 60 94 89 141 179 227 290 354 454 358 454 581 709 899 1112
sectional Wires 157 190 247 302 372 495 390 495 634 774 982 1215
Area Cross 60 94 89 141 179 227 290 354 454 227 227 227 227 227 227
(mm2/m) Wires 152 192 243 311 380 470 243 243 243 243 243 243
Sheet Mass (kg) 15 21 20 33 42 53 66 80 105 67 79 93 109 130 157
Trench Mesh
Width (mm) 200 300 400 200 300 400 200 300 400
Mass (kg) 7.0 9.1 11.2 13.5 17.8 22.0 15.8 21.2 26.5
Nominal Wire f (mm) 8 8 8 11 11 11 12 12 12
No. 3 4 5 3 4 5 3 4 5
Longitudinal
Wires Cross-sectional 136 181 227 270 360 450 334 445 556
Area (mm2)
Standard length = 6 m
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Lapped Splices for ONEMESH® 42
Mesh in Tension or Compression
In AS 3600 : 2009, Clause 13.2.3 states that the two outermost transverse
wires of one sheet of mesh must overlap the two outermost transverse
wires of the sheet being lapped, as shown below. The minimum length if
overlap shall equal 100 mm.
Sydney – Revesby™ - \ -
Melbourne – Sunshine™ // -
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Footing Cages
8TM200
L8TM Top & Bottom L11TM Top & Bottom L12TM Top & Bottom Top & 11TM200
Bottom
Cage Width (mm)
Depth (mm) Product Code 200 300 200 300 200 300 200
SE QLD ZC110 ZC12 ZC111 ZC11 - - -
200
NSW 8ZC2020 8TC3020 11ZC2020 11TC3020 12ZC020 - -
SE QLD ZC210 ZC17 ZC711 ZC18 ZC9Y - ZC7A
300
NSW 8ZC2028 8TC3030 11ZC2028 11TC3030 12ZC2028 12TC3028 -
SE QLD ZC310 FC19 ZC811 FC20 - - FC8A
400
NSW 8ZC2040 - 11ZC2040 - 12ZC2040 - -
Note: Standard length = 6 m
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Reduced Flying Ends Reduced Edge Lap
UTEMESH®
UTEMESH® is the compact 4 x 2 m mesh that’s legal to transport
on utes and small trucks without overhang.
UTEMESH® design features include reduced flying ends to 20 mm,
minimising the risk of injury when loading, unloading, carrying,
placing and tying.
UTEMESH® offers more cost-efficient mesh cover and economy
in the number of sheets used. The redesigned reduced edge lap
can improve cover by up to 8%.
UTEMESH® is well-suited for small slabs such as driveways,
patios, sheds and pavements.
UTEMESH® complies with Australian Standard AS/NZS 4671 : 2001
Steel reinforcing materials and is ACRS Certified.
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Accessories – 46
Concrete & Building
accessories
concrete&building
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Reinforced Concrete Thesaurus
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Reinforced Concrete Thesaurus
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Reinforced Concrete Thesaurus
Strain - Ratio of elongation to original length. There are no units to strain. Tilt Up - Process of casting flat wall panels on the concrete floor on site and
Strain Localisation - Uneven distribution of tensile strain in longitudinal steel then lifting and securing in place using a mobile crane.
reinforcement at flexural cracks due to bond transfer. Torsion - Twisting of a building element (beam, slab, etc.) requiring additional
Strength - Used synonymously with capacity in Australian Standards, and can reinforcement such as closed fitments in beams or additional corner bars in slabs.
relate to axial force, shear force, bending moment, torsion, etc. Ultimate Strength Design - Design using the ultimate strength of materials
Stress - Local internal pressure that can arise due to action effects, restraint, to calculate the design strength of critical cross-sections or regions of
etc. Units MPa or kPa. concrete members which must exceed the ultimate design action effects.
Strip Footing - Beam around the perimeter of a house, generally supporting Uniform Strain or Elongation - Axial strain of steel bar up to the point where
a continuous line of masonry - generally not connected to the floor slab. the stress/strain curve starts to turn down (at the point of maximum load) -
TEMPCORE® (TC) - 500 MPa, Class N bar : Quenched and self-tempered straight symbolised as Agt or εu and expressed as %.
length Grade 500 reinforcing bar. Yield Strength - Alternative term for Yield Stress used in AS 3600.
Tensile Development Length - A term in AS 3600 referring to the length of Yield Stress (Proof Stress) - Stress at which steel yields, the definition of
embedment of a straight reinforcing bar into concrete required to develop the which depends on the shape of the stress-strain curve. In design, a lower
yield stress of the reinforcement in axial tension. Related to bond stress (or characteristic value is used to define the strength grade of the steel.
strength). Young’s Modulus - Slope of elastic portion of stress/strain curve (same as
Tensile Strength - The maximum or ultimate tensile stress that can develop in a Modulus of Elasticity) - Symbol generally E for steel or concrete.
reinforcing bar, at which necking is initiated and fracture ensues.
Ties - Used in columns for various purposes including to prevent main bars from
buckling at ultimate load should the cover spall - generally more closely spaced
than stirrups in beams. See AS 3600 : 2009 for new rules concerning core-
confinement for concrete >50 MPa and also new type of internal fitment with
one leg. Superseded by the general term "fitments" in AS3600 : 2009.
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Imperial to Metric Units – Conversion Table
Unit Imperial Metric Conversion Unit Imperial Metric Conversion
1 acre 0.405 ha Moment 1 lb.ft 1.356 N.m
Area 1 yd2 0.836 m2 1 hp 0.746 kW
Power
1 ft2 0.0929 m2 1 Btu/h 0.293 W
1 lbf 4.448 N Pressure 1 lbf/in2 6.895 kPa
Force
1 tonf 9.964 kN Temperature F 5/9 x(0F -32) 0C
0
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Mass Densities of Materials
P P PL PL3
2 2 4 48 EI
PL3 a
( 1 _(La( ( a 0.5
2 3
Pb Pa Pab
3 which applies for
≤
L L L 27 EI L L
wa - wa2
2
wa4
8 EI (1 + 4b
3a (
P - Pa Pa3
3 EI (1 + 3b
2a (
w = load per unit length. I = second moment of area for whole width of member.
Effect of self weight of member to be considered separately to load case shown.
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Steel Reinforcement Standards & Relevant 56
Concrete Construction Standards
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Relevant Residential Concrete 58
Construction Standards
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Compliance to Concrete 60
Construction Standards
Does reinforcing bar and mesh comply with • Australian Standards require steel reinforcement to have the
Australian Standards? necessary chemical and mechanical properties, strength and level
• Commercial buildings, bridges, civil structures, house slabs, patios, of ductility appropriate to the engineering design assumptions on
extensions, driveways, footpaths, etc, should be built with steel which they are based.
reinforcement with the correct chemical and mechanical properties. • The Building Code of Australia (BCA) references Australian Standards.
• Not all rebar and reomesh meets Australian Standards. Materials are ACRS certified steel reinforcing materials comply with the relevant
sourced widely in Australia and from overseas, and manufactured to Australian Standards and therefore the requirements of the BCA.
varying standards, so you need to check and be sure of what you are
getting or specifying.
• There are potentially serious consequences as a result of using non-
compliant materials. For example: serviceability (excessive cracking
or deflections due to poor bond); ultimate strength (reduced strength
and safety due to low yield stress or inadequate ductility).
61
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Steel Reinforcement Institute of Australia 62
(SRIA) Technical Notes
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• T
his information is provided as a service to those interested in steel reinforcement. Since the information is provided for
general guidance only, and in no way replaces the services of professional consultants on particular projects or
subjects, no legal liability can be accepted by OneSteel Reinforcing Pty Limited for its use.
• N
ot all products are available in all locations. We reserve the right to amend specifications without notice
• 5
00PLUS REIDBAR, 500PLUS REBAR, ONEMESH, UTEMESH, REOMESH, 500PLUS BAMTEC, BARMAT, ONESLAB,
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Reinforcing Pty Limited ABN 22 004 148 289
• O
neSteel Reinforcing REBAR and REOMESH® products are independently certified by ACRS the Australian Certification
Authority for Reinforcing Steels to confirm compliance to Australian Standards AS 4671 : 2001 Steel reinforcing materials.