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http://dx.doi.org/10.5772/38152
1. Introduction
Diagnostics of electric machines is very interesting and extensive. There are many methods
used to detect properties of electrical machines. Between diagnostic methods include too the
measurement and analyze of noise, which generates electrical machines.
Itself the noise of electric machines is byproduct of the machine operation. The generation of
noise is involved in many physical principles.
Noise of electrical machinery is generated by the vibration of machine parts. Gradual spread
of vibration from the engine to the surroundings causes pulses of air with certain
frequencies. This creates a sound wave generator, which can be within a certain frequency
range, audible to humans.
The main sources of noise in electrical machines are time change of the electromagnetic
fields, noise of bearings and other mechanical sources. Finally, the unwanted noise is
creating too due to coolant flow or parts that come into contact with coolant in electric
machines. Level of noise sources in electrical machines depends on the structural
arrangement and the accuracy of engine design.
© 2012 Janda et al., licensee InTech. This is an open access chapter distributed under the terms of the
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208 Induction Motors – Modelling and Control
of the medium in a direction parallel to the transmission of energy. Sound waves spread in
three-dimensional environment from the source. It is same in all directions, if is the
environment homogeneous. Sound waves can be polarized, they cannot have orientation.
Non-polarized waves can oscillate in any direction in the plane perpendicular to the
direction of propagation.
Sound amplitude can be measured as sound pressure level (SPL), sound intensity (SIL),
sound power level (SWL) and the intensity of the acoustic energy (SED). The human ear can
perceive sound waves of sufficient intensity and frequencies are ranging from 20 to 20,000
Hz. The Minimum sound intensity is different for different frequency and it is called the
threshold of audibility. Range of sound intensity, which can capture the human ear, is 10-12
to 1 / corresponding sound pressure of 20 MPa. Maximum sound level in which
humans feel pain is called threshold of pain. Amplitude of sound about pressure 100 Pa is
very loud.
= + ( ) (1)
= + . (2. . . + ) (3)
Where
- p … Acoustic Pressure [Pa]
- … Barometric pressure [Pa]
- p …Amplitude of sound pressure [Pa]
- … Frequency [Hz]
- t… Time [s]
- φ…phase shift
For effective sound pressure value is valid relationship
p (4)
√
Acoustic pressure is a variable and it describing the noise source quantitatively. The
measured level depends on the observer's distance from the source and the quality of the
transmission environment Acoustic pressure level gives us information on the total sound
pressure across a entire audible band. For sound pressure level is valid relationship
_ = 20. ( / _0 ) (5)
Noise of Induction Machines 209
Where
P = p . v. A (6)
Where
The sound power level depend on the the environment parameters and distance from the
measurement point. The sound power level can be expressed as
Where
k… constant
= ( ). ( ) (8)
Where
I… Acoustic intensity /
3. Noise sources
From the physical point of view, mechanical sound is waves in a flexible environment. The
Frequency range of sound audibly for human ear is from 20 Hz to 20 kHz. The sound
spreads in all directions from resources by transmitting acoustic wave energy. Division by
frequencies of sound waves:
210 Induction Motors – Modelling and Control
Infrasound - up to 20Hz
Low frequency - 20Hz to 40Hz
RF - 8kHz to 16kHz
Ultrasound - 20kHz over
Steady
variable
intermittent
pulse
The interest noise frequency is over 1000 Hz for induction machines. Noise of Electrical
Machines is characterized as a set of sounds that are caused by rapid changes in air
pressure. These changes cause most commonly:
Electromagnetic source
The mechanical source
The aerodynamic source
Self
The noise from electromagnetic source is the most typical component noise of electrical
machine. Its cause is the vibration of motor body, or other parts of the machine on which
work the electromagnetic forces. Frequency Spectrum noise of the electromagnetic source
has discrete character, while there is very distinct directional radiation characteristics of this
component in many cases.
Determining the influence of this component on the overall noise of electric machine is often
simply done so, that after switching off the machine from the network is observed decline in
Noise of Induction Machines 211
the acoustic signal in time. If is this decline immediately, then it is obviously a component of
the noise of electromagnetic origin. Another method of investigation is the measurement of
electromagnetic noise spectrum for different values of power - or even frequency.
Noise origin of ventilation is crucial observe especially in machines with high rotational
speed. Detailed analysis of the fan noise shows that the main source in this case is very fan
with its nearest surroundings. It is the decisive exceeds other sources of noise, which can be,
for example rotor wings, radial or axial cooling channels in the machine, input and output
caps and the like.
Frequency analysis of noise ventilation origin shows that the spectrum has a broadband
character, either discrete or vice versa. In the first case, the aerodynamic noise is created
from turbulent airflow near fan blade and near the entrance, but also the output edges of
blades. These pulsations are uneven both in space and in time, so the frequency spectrum
created of wind noise is broadband and contains all components of the audible band.
In contrast, discrete nature of the spectrum, sometimes the siren phenomenon can arise. This
phenomenon arise if the fan or behind obstacles (such as a blade with these obstacles) is not
profile of velocity uniform air flow around the wheel circumference, leading to periodic
pulsation of pressure. Then the siren noise is produced naturally.
The noise of mechanical origin is primarily inflicted on roller bearings and unbalance of
rotating machine parts. Rolling bearings can create multiple frequency components, which
have their origin mainly in inequality as part of rolling paths of the bearing rings. In
principle, the noise of mechanical origin has a mixed character.
The construction of the rotor is the main radiator noise machine. If the frequency is close to
the radial force or equal to one natural frequency of the stator system, resonance occurs
which leads distorted stator system with vibration and noise. Magnetostriction noise electric
machine can be neglected in most cases due low and high frequency 2f arrangement r = 2p
of radial forces, where f is the fundamental frequency and p is the number of pole pairs.
However, the radial forces due magnetostriction can reach up to 50% the radial forces
produced in the air gap magnetic field.
Stator: . (ɷ . + . + ) (9)
Rotor: . (ɷ . + . + ) (10)
212 Induction Motors – Modelling and Control
Where
= 0,5. . . (ɷ + ɷ ). + ( + ). +( + )+
+0,5. . . (ɷ + ɷ ). + ( − ). +( − ) (11)
The magnetic stress wave has worked in radial directions on the stator and on active
surfaces of rotor. This causing the deformation and subsequently cause the vibration and
noise.
The mixed product of stator and rotor winding space harmonic create forces at frequencies
.
= . . (1 − ) + 2
.
= . . (1 − ) (12)
Where
The mixed product of stator winding and rotor eccentricity space harmonics create forces
with frequencies
.
= . . (1 − ) + 2
.
= . . (1 − )
. 1−
= . . (1 − ) +
.
= . . (1 − ) + 2 + (13)
The mixed product of stator winding and rotor saturation harmonics create forces at
frequencies
Noise of Induction Machines 213
.
= . . (1 − ) + 4 (14)
.
= . . (1 − ) + 2 (15)
Static eccentricity is straight-line. The frequency for static eccentricity is twice power
frequency
= 2. (16)
= = (17)
Where
Dynamic eccentricity occurs when the rotor failure or its affiliates. Ratios are complicated by
the fact that the width of air gap is not just a function of position, but is also a function of
time. The variable air gap is changing at the rotation of the rotor. There is emergence of side
bands that appears in the frequency range of vibrations of electric machine.
= ± (1 − ). (19)
( . ± ). . ɷ . (20)
Where
The main reason for the fan noise is formation of turbulent air flow around the blades. This
noise is characterized by spectrum in a wide range, which has continuous character.
Acoustic performance is increasing with the square of velocity. Siren noise can be eliminated
by increasing the distance between the impeller and the stationary obstacle.
Where
= 0,185. (22)
The frequency of the pure tone due to the fan blades is given by relationship
Noise of Induction Machines 215
= . (23)
Where
- N…speed [rev/min.]
- … Number of fan blades [-]
Where
Reducing aerodynamic noise in electrical machines can be use the following ways:
- Reducing the required amount of coolant used for ventilation of electrical machines
- Optimal design of fan. Especially the number and shape of the fan blades has an impact
on the noise generated by the electric machine.
- To minimize the noise is needed to prevent vibration machine parts, which come into
contact with a cooling medium.
Design of bearings can be either a sliding or rolling bearings. Rolling bearings can create
multiple vibration frequencies, which have their origin mainly in the uneven parts or rolling
themselves paths to the bearing rings. If bearing has mechanical damage, there is uneven
216 Induction Motors – Modelling and Control
movement of the whole system and thus increasing vibration and noise of the electric
machine.
Alignment
Inaccurate machining of parts
Running speed
Number of rolling elements carrying the load
Mechanical resonance frequency of the outer ring
Lubrication conditions
Temperature
= 20. (27)
= . . 1− . (28)
Where
= . . 1+ . (29)
= . (30)
k=1, 2, 3, …
- Axial groves
= . (31)
…number of groove
Noise of Induction Machines 217
4. Noise measurement
For measurement noise of induction machines can be used several techniques. The basic
method for the measurement noise is the sound meter. It is a device which measures sound
pressure.
Large numbers of types A/D converters is on the market. Some are stand-alone converters;
others are integrated to the specialized measurement cards. In both cases, the measurement
depends on the three main parameters. The first is the measuring range of the converter. It
gives the minimum, respectively maximum, measurable value. Because the signal is weak
from a microphone, there should be used an amplifier for its amplification. Another
parameter of the A/D converter is the bit depth conversion. This parameter defines the
limitations of this device.
One of the basic parameters of sound level meter is range of frequency. The sound intensity
I has broad frequency range. The dispersion of the frequencies is from lower f to higher f .
The immediate value is indicated by I (f). For sound intensity is valid the relationship
I= I(f)df (32)
( )
= 10 (33)
= + 10 ( ) (34)
Similarly, the sound pressure level is related to the level of spectral noise as follows:
= + 10 ( ) (35)
= − (36)
Where and are the lower and upper frequency to half power.
Noise of Induction Machines 219
( )= ( ). . . .
(37)
( )= ( ). . . . .
(38)
( )=2 ( ). 2. . . + Ɵ( ) (39)
0, ≥0
Where: Ɵ( ) =
, <0
( )= ( ). 2. . . + Ɵ( ) (40)
And
Thus ( ) equals ( )for ≥ 0, and ( ) for < 0. ( )and ( ) will be referred toas the
cosine and the sine parts. The relationship between the CFT and the RFT can be expressed
for ≥ 0 as (0) = (0)
( ) 1 − ( )
= . . , ≠0 (44)
(− ) 1 ( )
Equation (44) reflects the fact that ( ) and ( )are even and odd functions, respectively.
( ) 1 1 ( )
= . (45)
(− ) 1 − (− )
Equations (44) and (45) are very useful to convert from one representation to the other.
When ( )is real, ( ) and ( )are also real. Then, (44) shows that ( ) and (− ) are
complex conjugates of each other. Equations (44) and (45) are also valid in the case of the
discrete time Fourier transformation. In addition, they are valid for Fourier series and the
discrete Fourier transforms with the replacement of fby the frequency index n. The RFT
relations given by (43) can be proven by using (44), and writing (38) as
( )= ( )− ( ). . . . . (− ) − (− ) . . . . .
. + . (46)
Then
Figure 4. Noise measurement in the laboratory when the machine is switched off
determine the proportion of individual harmonics. These harmonic then they can be the
"subtracted" from the noise levels of electrical machines.
The next part of the measurement was performed on the induction motor which worked
without a load. The electric motor was loosely placed on a foam board. This board was for
suppression the transmission of vibrations from the surroundings. External vibrations are
not desirable for accurate measurements.
Measurement noise of electric machine, that is run, is shown in Fig. 5. As seen from the
measured values, that the noise level is constantly fluctuating.
0.3
0.2
0.1
-0.1
-0.2
-0.3
-0.4
0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000
Samples
fv 6.k. f (48)
Where
350
300
250
200
150
100
50
0
200 400 600 800 1000 1200 1400 1600 1800 2000
Frequence [Hz]
It was done measurements eccentricity of rotor. Eccentricity of rotor is shown in Fig. 9. From
the measured values it was found that the largest deviations occur in the range of
approximately 120 degrees.
When comparing the noise of induction machines recorded on one rotation and values of
rotor eccentricity can see a connection. In both cases (Fig. 8 and Fig. 9) appeared larger
deflection in the range of 120 degrees. Extreme deviation is in a different quadrant in each
graph. This is due to the different measurement principles. Noise measurements done
digitally, while measuring the eccentricity was used mechanical method. It was therefore
not possible to accurately determine the initial rotor position in both measurements.
it can be argued that the noise of induction machines is generated of the rotor who has
eccentricity. Given that the, that machine is equipped with a ventilator, there are two
sources of noise. The influence of the fan but will not cause displacement of only a specific
part of one rotation.
Given that the measured induction motor was not equipped with cooling system (fan) can
be assumed, that the vibration and thus the noise are produced only by electromagnetic
source and mechanical source.
Analyze of noise was performed on the one rotation of rotor. The Fig 5 shows the noise
levels depending on the position of the rotor. As the graph shows it is to generate greater
levels of noise in the position of the rotor from 300 to 60 degrees (about 120 degrees).
7. Conclusion
Diagnosis of induction motors is a very complex issue that has many components. One of
them is the analysis of motor noise. Noise measurement asynchronous machines are the
commonly used diagnostic method. This method is relatively simple. You need to be near an
electrical machine quality microphone and recording equipment. Analysis itself can be the
performed on specialized software, either on the spot or later in laboratory.
Subsequent analysis of the signal can then indicate whether the machine operates as
required, or whether there was damage to electrical equipment. Based on the fast Fourier
analysis of noise can be determined which components of the signal are dominant. Based on
knowledge of layout design of the engine is then possible to determine what is causing
individual harmonics. According to the frequency it is possible to determine which there the
main sources of noise are.
A major problem in measuring the noise may be interference from nearby sources. To avoid
the external influence of external noise is possible only in specialized laboratories.
During measurements realized appeared possible link between noise and rotor eccentricity
of electrical machinery. In the analysis of noise is dominant skew in the range of 120 ˚ in one
rotation. In the same range (120 ˚) was measured the dominant deflection of rotor
eccentricity this rotor machine. Given that the machine has not a cooling system, there is not
source of aerodynamic noise; there are only two possible causes of this deviation. Source of
electromagnetic noise would not cause deviation only at certain rotor position, but in the
whole rotation. Displacement of noise in a certain position the rotor it cannot assign too
resources source of mechanical noise. This group includes vibration bearings. During the
measurement was verified that the bearings are not damaged. There are not larger
deviations of movement in rotation of bearing.
224 Induction Motors – Modelling and Control
As a source of noise is impact of rotor eccentricity on the running of the induction motor.
Unfortunately, the verification of this theory would require accurate measurement with
recording of the rotor position and size of air gap. This measurement is very difficult.
Author details
Marcel Janda, Ondrej Vitek and Vitezslav Hajek
Brno University of Technology, Czech Republic
Acknowledgement
Research described in this paper was financed by the Ministry of Education of the Czech
Republic, under project FR-TI3/073 Research and development of small electric machines;
and the project of the Grant agency CR No. 102/09/1875 - – Analysis and Modeling of Low
Voltage Electric Machines Parameters. The work was supported by Centre for Research and
utilization of renewable energy - CZ.1.05/2.1.00/01.0014
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