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Aux Transformer Test

1. The document records test results for an auxiliary transformer, including nameplate details, mechanical inspection, insulation resistance, winding resistance, magnetizing current, vector group, oil temperature sensor calibration, ratio test, and insulating oil dielectric strength test. 2. Key test results include insulation resistance values, winding resistances, magnetizing currents, measured vector group, oil temperature sensor readings, voltage and current ratios, and oil breakdown voltages. 3. The tests were performed and witnessed by engineers to commission the auxiliary transformer according to standards.

Uploaded by

Engr Fahimuddin Qureshi
Copyright
© © All Rights Reserved
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
287 views

Aux Transformer Test

1. The document records test results for an auxiliary transformer, including nameplate details, mechanical inspection, insulation resistance, winding resistance, magnetizing current, vector group, oil temperature sensor calibration, ratio test, and insulating oil dielectric strength test. 2. Key test results include insulation resistance values, winding resistances, magnetizing currents, measured vector group, oil temperature sensor readings, voltage and current ratios, and oil breakdown voltages. 3. The tests were performed and witnessed by engineers to commission the auxiliary transformer according to standards.

Uploaded by

Engr Fahimuddin Qureshi
Copyright
© © All Rights Reserved
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Commissioning Service Department

Commissioning Standard Test Formats


Description: AUXILIARY TRANSFORMER TEST Record No.:
Bay no.: Drawing ref.: Sheet: 1 of 4
Contractor: Contract no.: Substation No :

1. NAME PLATE DETAILS


Sl. no. :
Make :
Power Capacity :
Voltage Rating :
Vector Group :
% Impedance at Nominal Tap:
Normal Tap :
Frequency : 60 HZ
Primary Current :
Secondary Current :
NO. of Taps :

2. MECHANICAL CHECK AND VISUAL INSPECTION


Item Description Remarks
1 Inspect For Physical Damage/Defects
2 Check Nameplates data against contract specifications
Check colour, earthing, painting, external damage, oil leakage, wheel
3
stopper, cable connection and bolt tightness. etc
Check all Position of the off load tap - changer with its indications and
4
alarms
5 Check all devices are labeled correctly as per drawing

3. Insulation Resistance & Polarization Index Test


Insulation Checked With 5kV MEGGER

Time HV-LV HV- Earth. LV- Earth. Remarks


30 Sec.
1 min
2min
3 min
4 min
5 min
6 min
7 min
8 min
9 min
10 min
P.I.
NOTE: Polarization Index = IR Value at 10 min. / IR Value at 1 min

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:


Commissioning Service Department
Commissioning Standard Test Formats
Description: AUXILIARY TRANSFORMER TEST Record No.:
Bay no.: Drawing ref.: Sheet: 2 of 4
Contractor: Contract no.: Substation No :

4. WINDING RESISTANCE TEST

Amb Temp.: ⁰C

4.1. HV Winding

Measured Value (Ohm) Mean Value Factory


HV side Mean Value @ 75°C Remarks
Tap Position @
(ohm) (ohm)
75°C(ohm)
R-Y Y-B B-R
1
2
3
4
5

4.2. LV Winding

Mean Value @ Factory Test


r–yn y–bn b–rn Mean Remark
75°C Value @ 75°C

Temperature correction formula:


R @ 75°C = (235 + 75 / 235 + Tm) x Rm
Where, Rm = Measured value of resistance
Tm = Temp. During measurement

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:


Commissioning Service Department
Commissioning Standard Test Formats
Description: AUXILIARY TRANSFORMER TEST Record No.:
Bay no.: Drawing ref.: Sheet: 3 of 4
Contractor: Contract no.: Substation No :

5. MAGNETIZING CURRENT

Condition:
1. three phase voltages applied on HV side, by keeping LV side open.
2. Current measurement carried at HV terminals.

Applied Voltage @ Primary Winding Magnetizing Current in m A at Primary


TAP
(V) Winding
No.
R-Y Y-B B-R IR IY IB
1
2
3
4
5

6. VECTOR GROUP:

Tap No.
Connect (R) to (r)
Apply 3 Phase balance supply to HV side.

Drawing:

Measured voltages following

R Y B N r y b
R × × × × × × ×
Y × × × × × ×
B × × × × ×
N × × × ×
r × × ×
y × ×
b ×
n ×

Result: Vector Group _________

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:


Commissioning Service Department
Commissioning Standard Test Formats
Description: AUXILIARY TRANSFORMER TEST Record No.:
Bay no.: Drawing ref.: Sheet: 4 of 4
Contractor: Contract no.: Substation No :

7. CALIBRATION OF OIL TEMPERATURE SENSORS

Start Temp. Reading: OTI = °C

Item Standard Thermometer Reading (°C) Main TR. OTI Reading (°C)
1
2
3
4
5

8. RATIO TEST

primary Sec Calc. R - Phase Y - Phase B - Phase


Tap Volts Volts Ratio Measured %E Measured % E Measured %E
1
2
3
4
5

9. INSULATING OIL DIELECTRIC STRENGTH TEST

According to IEC 156, Electrode Gap is set at 2.5 mm and for transformers in service with
maximum operating voltage up to 36kV the minimum breakdown voltage is to be 40kV.

Number of Trials Breakdown Voltage (KV) Remarks


Sample 1 Sample 2

Average Reading.
Remarks

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:

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