Sl.

No Descripton of the Equipment

Tests to be conducted

Patratu RLA study on Unit 8 - Eectrical system S. No. Description of Equipments Name of the Test to be conducted 1 Switchyard Oil filled CTs of GT 8 bay 1) Measurement of insulation resistance 2) Oil testing 3) Winding resistance 4) Polarity check 5) Measurement of excitation current 6) Ratio, knee point voltage 7) Capacitance & Tan delta Insulator 1) Visual checks for surface tracking and flash over marks on all the insulators. Isolator and Earth switch 1) Operation checks (local & remote). 2) Interlocks and status indication, indicating lamps checks. 3) Conditions of contacts measurement of contact resistance 4) Condition of Aux. contacts - NO /NC. Control and protection system Condition assessment of switchyard for switchyard protection 2 Power transformers Transformer 1) Insulation resistance/ Polarization index measurement 2) Tan delta & capacitance test of winding and bushings 3) Turns ratio test 4) Magnetic balance test 6) Core ground test (wherever feasible) to detect if any connection is loose or whether there are other undesired and inadvertent grounds. Metal oxide surge arrestor i) Condition assessment ii) Discharge counters/current analyzers condition (working or not working) 1) Evaluation of different parameters of oil (such as BDV, resistivity, acidity, water PPM & Tan delta). 2) Dissolved gas analysis by gas Chromatography, Fufral test 1) Checking of WTI/ OTI, Buchholz Relay and MOG. 1) Condition Evaluation of cooling fans, pumps, and oil flow switch. 2) Detection of oil leakages (if any) in the system. 3) VI-Condition of valves Mechanical Operation Test if allowed by JSEB Only if TG is in open condition. VI, Core tightness test, wedge tightness test ELCID Test VI, Insulation Resistance, Polarization Index DC Resistance Measurement

BOQ 1

UAT - 1 No GT - 1 No ST - 1 No (if allowed)

Lightening / Surge arrestor of GT 8

Insulating oil

Accessories Cooling System

ON Load Tap Changer 3 Generator Stator Stator core Stator winding

Thermocouple RTDs Generator rotor Rotor winding Generator bus duct + NGT

Tan Delta & capacitance Test Insulation Resistance DC Resistance Measurement Insulation Resistance DC Resistance Measurement Impedance Test 1) Insulation resistance measurement test. VI for accessible insulators 2) Routine testing on generator neutral grounding transformer i) Insulation resistance measurement test (IR) ii) Ratio test 1) Generator Protection System, Condition assessment. Measurement of IR Value & Resistance of Generator CT & PTs Ratio test of CTs for all cores. Battery: 1) Measurement of specific Gravity Voltage of sample cells. 2) DC Leakage Measurement Battery Charger: 1) Functional Check & IR Measurement. &

1 1

Unit control and protection system

D.C. SYSTEM DC system - 1 No

LT transformer

1) Insulation resistance/ Polarization index measurement. 2) Turns ratio test. 3) Magnetizing current test. 4) BDV & moisture content test of oil 1) Sample Testing of one CT and one PT for measurement of resistance, ratio, knee point(CTs).

11

6 7

HT SWITCHGEAR AND PROTECTION

L.T. SWITCHGEAR/ DCDB/ PCC/ MCC General 1) VI, Condition assessments of the panels, relays. Contactors Busbar System 1) VI, Contact resistance of sample contactors; one of each type and rating. 1) Measurement of insulation resistance.

Circuit Breaker for incomers/ties 1) Measurement of contact resistance. 2) Checking of from manual and 3) Measurement of Breakers & Breaker Poles. Circuit Breaker operation remote; of opening & Closing Time Simultaneous opening of

5) Checking of mechanical interlocks. HT motors available in position 1) Tan delta measurement of stator windings 2) Testing of motor stator winding IR and PI values. 3) Measurement resistance. of stator winding

one in each rating

4) Checking of RTDs; Measurement of RTD resistance & IR. 5) Measurement of resistance and IR test for space heater . 6) Visual Checking of Core for hot spot/ Physical Damage, core /wedge looseness, if the motor is available in dismantled condition. 9 10 11 LT Power and control cables LT motor HT power cables VI, Winding resistance, IR measurement of motors > 30KW. 1) Measurement of insulation resistance between each phase to earth and between phases. 2) Measurement of Tangent Delta and Capacitance 1) Measurement of insulation resistance between each phase to earth and between phases. 2) Physical condition assessment. a) Physical checks of equipments, panels etc. b) High Voltage Rectifier Transformer. i) Measurement of insulation resistance of HV & LV ii) Measurement of winding resistance of LV iii) Measurement of ratio iv) Checking of gas relays. v) Evaluation of different parameters of transformer oil vi) Measurement of magnetisation current. c) Testing of Insulators i) Measurement of insulation resistance ii) DC High Voltage test

12

ESP electrical - Rectifier transformer

one rectifier transformer to be checked

S.No.

Descripition of Equipments LT TRANSFORMERS Unit 8 - 5 Nos Common to Unit 7&8 - 6 Nos HT SWITCHGEAR AND PROTECTION

PATRATU THERMAL POWER STATION, RM & U - UNIT 8 - ELECTRICAL TESTING Type of Test to be conducted Retaining the unit capacity to 110 MW 1) Insulation resistance/ Polarization index measurement. 2) Turns ratio test. 3) Magnetizing current test. 4) BDV & moisture content test of oil

Upgradation to 120 MW

Remarks

a)

General

Condition assessments of the panels and relays.

b)

Circuit Breakers

Not Required

Not Required

To be repalced with SF6/ Vacuum breakers.

6.6 kV - Breakers Panels L.T. SWITCHGEAR/ DCDB/ PCC/ MCC a) b) General Contactors

4) Sample Testing of one CT and one PT for measurement of resistance, ratio, knee point(CTs).

1) VI, Condition assessments of the panels, relays. 1) VI, Contact resistance of sample contactors; one of each type and rating.

c)

Busbar System

1) Measurement of insulation resistance.

All switch modules shall be replaced by MCBs. The thermal overload relays shall be replaced with bimettalic type of overload relays.

d)

Circuit Breaker for incomers/ties

1) Measurement of contact resistance. 2) Checking of Circuit Breaker operation from manual and remote; 3) Measurement of opening & Closing Time of Breakers & Simultaneous opening of Breaker Poles. 5) Checking of mechanical interlocks.

HT MOTORS AVAILABLE IN 1) Tan delta measurement of stator windings POSITION; ONE NO. OF 2) Testing of motor stator winding IR and PI values. EACH TYPE & RATING. . 3) Measurement of stator winding resistance. 4) Checking of RTDs; Measurement of RTD resistance & IR. 5) Measurement of resistance and IR test for space heater . 6) Visual Checking of Core for hot spot/ Physical Damage, core /wedge looseness, if the motor is available in dismantled condition. LT MOTOR VI, Winding resistance, IR measurement of motors > 30KW.

Not Required

H.T. POWER CABLES1) Measurement of insulation resistance between each SAMPLE TESTING OF LONG phase to earth and between phases. CABLE 2) Measurement of Tangent Delta and Capacitance LT & CONTROL CABLES 1) Measurement of insulation resistance between each phase to earth and between phases. 2) Physical condition assessment. a) Physical checks of equipments, panels etc. b) Testing of High Voltage Rectifier Transformer. i) Measurement of insulation resistance of HV & LV ii) Measurement of winding resistance of LV iii) Measurement of ratio iv) Checking of gas relays. v) Evaluation of different parameters of transformer oil vi) Measurement of magnetisation current. c) Testing of Insulators i) Measurement of insulation resistance ii) DC High Voltage test

New FRLS XLPE cable will be proposed

Sample testing

sample testing

ESP ELECTRICAL one recti former to be tested as sample.